• Title/Summary/Keyword: surface mounter

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Dynamic characteristic analysis of SMT mounter system (SMT 마운터의 동특성 분석)

  • Rim, Kyung-Hwa;Jung, Jin-Ho;Beom, Hee-Rak
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.10a
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    • pp.440-445
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    • 2011
  • Dynamic characteristic analysis is required in developing SMT mounter system with high installation speed and position precision, because of vibration source occurred by positioning head. This paper presents the method of improving dynamic characteristic of SMT(Surface Mount Technology) mounter with finite element method and modal test. The design direction is that natural frequencies of SMT mounter must be higher than the vibration source. In addition, the effect of input shaping on residual vibration reduction is investigated by simulating the response of a first-order system.

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Developing Algorithm and Software for Efficient Operation of Rotary Type Surface Mounter (로터리형 표면실장기 효율적 운용을 위한 알고리듬 및 소프트웨어 개발)

  • Lee, Young-Hee;Kim, Jung;Kyoung, Kyu-Hyoung;Kim, Duck-Han
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.8
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    • pp.106-113
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    • 1995
  • Surface mounters are used to mount the parts of electronic products on PCB(Printed Circuit Board. Those machines rely on high precision, high productivity, and software for accomodation of use. In this paper, two algorithms and a software which can give the users the acco-modation and high productivity for rotary type surface mounters are presented. The algo- rithms for development of of the software consider all factors which affect the effeciency of the operation. And the interface between user and machine for the accomodation of use can be achieved through the developed software.

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An Inspection System for Measuring Feeding Accuracy of Tape Feeders (테이프 피더의 부품공급 정밀도 측정을 위한 검사 시스템)

  • Jo, Tae-Hun;Lee, Seong-Jun
    • Journal of Institute of Control, Robotics and Systems
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    • v.8 no.7
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    • pp.573-577
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    • 2002
  • A tape feeder of a SMD(Surface Mount Device) mounter is a device that sequentially feeds electronic components on a tape reel to the pick-up system of the mounter. As components are getting much smaller, feeding accuracy of a feeder becomes one of the most important factors for successful component pick-up. Therefore, it is critical to keep the feeding accuracy to a specified level in the assembly and production of tape feeders. This paper describes a tape feeder inspection system that was developed to automatically measure and inspect feeding accuracy using machine vision. It consists of a feeder base, an image acquisition system, and a personal computer. The image acquisition system is composed of CCD cameras with lens, LED illumination systems, and a frame grabber inside the PC. This system loads up to six feeders at a time and inspects them automatically and sequentially. The inspection software was implemented using Visual C++on Windows NT with easily usable GUI. Using this system, we can automatically measure and inspect the quality of all feeders in production process by analyzing the measurement results statistically.

A Machine Vision System for Inspecting Tape-Feeder Operation

  • Cho Tai-Hoon
    • International Journal of Fuzzy Logic and Intelligent Systems
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    • v.6 no.2
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    • pp.95-99
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    • 2006
  • A tape feeder of a SMD(Surface Mount Device) mounter is a device that sequentially feeds electronic components on a tape reel to the pick-up system of the mounter. As components are getting much smaller, feeding accuracy of a feeder becomes one of the most important factors for successful component pick-up. Therefore, it is critical to keep the feeding accuracy to a specified level in the assembly and production of tape feeders. This paper describes a tape feeder inspection system that was developed to automatically measure and to inspect feeding accuracy using machine vision. It consists of a feeder base, an image acquisition system, and a personal computer. The image acquisition system is composed of CCD cameras with lens, LED illumination systems, and a frame grabber inside the PC. This system loads up to six feeders at a time and inspects them automatically and sequentially. The inspection software was implemented using Visual C++ on Windows with easily usable GUI. Using this system, we can automatically measure and inspect the quality of ail feeders in production process by analyzing the measurement results statistically.

Integer Programming Approach to Line Optimization of Multiple Surface Mounters (정수계획법에 의한 다수 표면실장기의 라인 최적화)

  • Kim Kyung-Min;Park Tae-Hyoung
    • The Journal of the Korea Contents Association
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    • v.6 no.4
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    • pp.46-54
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    • 2006
  • We propose an optimization method for PCB assembly lines including multiple surface mounters. To increase the productivity of PCB assembly line, the component allocation, feeder assignment, and assembly sequence of each surface mounter should be optimized. The optimization Problem is formulated as an integer programming problem. We divide the overall problem into two hierarchical sub-problems: forward-path problem and backward-path problem. The clustering algorithm and branch-and-bound algorithm are applied to solve the forward-path problem. The assignment algorithm and connection algorithm are applied to solve the backward-path problem. Simulation results are presented to verify the usefulness of the proposed method.

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Development of Algorithm for Optimal Operation of Surface Mounters (표면실장기의 최적 운영을 위한 모델링 및 알고리듬 개발)

  • Lee, Young-Hae;Kim, Jeong
    • Journal of Korean Institute of Industrial Engineers
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    • v.20 no.3
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    • pp.79-92
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    • 1994
  • Surface mount technology has been evolving in the electronics industries. Efficient operation of surface mounters is closely related with the productivity of the electronic products. In this study, modeling and optimal algorithm for allocating feeders and sequencing mounting jobs in the rotary type surface mounter, which consider all the constraints, in the hardware and are easy to be used in the field, are developed.

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A study on the real time inspection algorithm of FIC device in chip mounter (칩 마운터에의 FIC 부품 인식을 위한 실시간 처리 알고리듬에 관한 연구)

  • Ryu, Gyung;Kim, Young-Gi;Moon, Yoon-Sik;Park, Gui-Tae;Kim, Gyung-Min
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.48-51
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    • 1997
  • This paper presents the algorithm of FIC inspection in chip mounter. When device is mounted on the PCB, it is impossible to get zero defects since there are many problems which can not be predicted. Of these problems, devices with bent corner leads due to mis-handling and which are not placed at a given point measured along the axis are principal problem in SMT(Surface Mounting Technology). In this paper, we proposed a new algorithm based on the Radon transform which uses a projection to inspect the FIC(Flat Integrated Circuit) device and compared this method with other algorithms. We measured the position error and applied this algorithm to our image processing board which is characterized by line scan camera. We compared speed and accuracy in our board.

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A Tape Feeder Inspection System for Measuring Feeding Accuracy

  • Cho, Tai-Hoon
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.98.4-98
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    • 2001
  • A tape feeder of a SMD(Surface Mount Device) mounter is a device that sequentially feeds electronic components on a tape reel to the pick-up system of the mounter. As components are getting much smaller, feeding accuracy of a feeder becomes one of the most important factors for successful component pick-up. Therefore, it is critical to keep the feeding accuracy to a specified level in the assembly and production of tape feeders. This paper describes a tape feeder inspection system that was developed to automatically measure and inspect feeding accuracy using machine vision. It consists of a feeder base, an image acquisition system, and a personal computer. The image acquisition system is composed of CCD cameras with lens ...

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Thermal Resistance Modeling of Linear Motor Driven Stages for Chip Mounter Applications (칩 마운터용 리니어 모터 스테이지의 열저항 모델링)

  • Jang, Chang-Su;Kim, Jong-Yeong;Kim, Yeong-Jun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.5
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    • pp.716-723
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    • 2002
  • Heat transfer in linear motor driven stages for surface mounting device applications was investigated. A simple one-dimensional thermal resistance model (TRM) was introduced. In order to reduce three-dimensional nature to one-dimensional, a few assumptions and simplifications were employed suitably. A good agreement with a finite element heat transfer analysis in temperature profile was obtained. For validation, the analysis was compared with the measurement with respect to motor driving power. Overall discrepancy was less than 7$^{\circ}C$. The influence of two high thermal resistance parts, insulation sheet and thermal contact between the coil assembly and the mounting plate, was examined through the analysis. Additionally, the thermal resistance analysis was applied to another stage including an internal cooling-air passage, and was found available for this system as well. After validation, the cooling effect was surveyed in terms of motor power, and cooling-air and -water flow rate.

Thermal Resistance Modeling of Linear Motor Driven Stages for Chip Mounter Applications (칩 마운터용 리니어 모터 스테이지의 열저항 모델링)

  • Jang, Chang-Soo;Kim, Jong-Young;Kim, Yung-Joon
    • Proceedings of the KSME Conference
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    • 2001.11b
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    • pp.96-101
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    • 2001
  • Heat transfer in linear motor driven stages for surface mounting device applications was investigated. A simple one-dimensional thermal resistance model was introduced. In order to reduce three-dimensional nature to one-dimensional, a few assumptions and simplifications were employed suitably. A good agreement with a finite element heat transfer analysis in temperature profile was obtained. For validation, the analysis was compared with the measurement with respect to motor driving power. Overall discrepancy was less than $7^{\circ}C$. The influence of two high thermal resistance parts, insulation sheet and thermal contact between the coil assembly and the mounting plate, was examined through the analysis. Additionally, the thermal resistance analysis was applied to another stage including an internal cooling-air passage, and was found available for this system as well. After validation, the cooling effect was surveyed in terms of motor power, and cooling-air flow rate.

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