• Title/Summary/Keyword: surface compaction

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The Application of P/M Advanced Techniques to Sintered Gears

  • Chongxi, Bao;Zhouqiang, Shen;Zhengping, Shu
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.987-988
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    • 2006
  • The processes of P/M affect the properties of sintered gears. The different techniques of P/M lead to the different properties of sintered gears. This paper summarizes new progress in powder metallurgy for sintered gears. These progresses include warm compaction, high velocity compaction, sinter hardening, high temperature sintering, infiltration, CNC powder press and surface densification etc.

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Evaluation of Ground Compaction Using SASW Testing (SASW 시험을 활용한 지반 현장 다짐도 평가)

  • Gunwoong Kim
    • Journal of the Korean Geosynthetics Society
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    • v.22 no.4
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    • pp.9-15
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    • 2023
  • Compaction is performed in civil engineering sites to secure the stability of the ground and prevent settlement. While the process of compaction is crucial, it is also essential to evaluate the degree of compaction after the completion of the process. In domestic sites, the evaluation of compaction is mainly conducted on a small number of spot using point-based tests such as plate load tests and sand cone tests. The methods presented so far allow assessment of surface compaction, but evaluating compaction in deeper layers poses challenges. Moreover, due to the limited coverage of point-based testing, it is difficult to achieve an overall assessment of compaction. As a solution to these issues, the Spectral-Analysis-of-Surface-Waves (SASW) tests were utilized to evaluate compaction. SASW tests offer a broader measurement range compared to point-based tests, and depending on the test setup, this method can provide the stiffness of the ground at greater depths. In this study, SASW tests were conducted in a compacted soil site under different conditions to assess compaction. Additionally, Nuclear Density Gauge tests were conducted concurrently to compare and verify the results of SASW. The research results confirmed the feasibility of evaluating compaction using SASW at the geotechnical site.

Study on the Optimization of Powder Compaction Process Parameters (분말 가압 성형 공정 변수 최적화에 관한 연구)

  • Kim J. L.;Keum Y. T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.476-479
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    • 2005
  • In this study, the process parameters in powder compaction are optimized for getting high relative densities. To find optimized parameters, the analytic models of powder compaction are firstly prepared by 2-dimensional rod arrays with random green densities using a quasi-random multi-particle array. Then, using finite element method, the changes in relative densities are analyzed by varying the size of the particle, the amplitude of cyclic compaction, and the coefficient of friction, which influence the relative density in cyclic compactions. After the analytic function of relative density associated process parameters are formulated by aid of the response surface method, the optimal conditions in powder compaction process are found by the grid search method.

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Settlement Behavior of Foundation Rubble-mound by Vibro-Compaction (진동다짐에 의한 기초사석의 침하거동)

  • Yoo, Kun-Sun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.31 no.4C
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    • pp.127-136
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    • 2011
  • The settlement of a compaction plate resting on the surface of rubble-mound and subjected to a vibrating vertical load can be characterized by a transient amplitude and a plastic settlement. As long as the maximum imposed load does not exceed the bearing capacity of the rubble-mound, plastic settlement will approach an ultimate value and essentially steady-state vibration will ensue. For the settlement behavior by vibro-compaction, most laboratory experiments were conducted on laterally confined samples with loads over the full surface area or on samples placed on a vibrating table. In the field, the loads cover only a small fraction of the surface area. In this study, crushed stones are loaded with the same as field condition. According to the vibro-compaction experiments on crushed stone, it was found that approximately 90% of total settlement occur within 2 minutes and plastic settlement increases with increasing cyclic stress levels including static and dynamic stress. A compaction equation on which the number of load cycles, amplitude of plate, settlement, width of plate, and cyclic stress are related each other is proposed.

Effects of Surface Compaction Treatment on Soil Loss from Disturbed Bare Slopes under Simulated Rainfalls (인공강우 시 나지교란사면 토사유출에 미치는 다짐처리의 영향)

  • Park, Sang Deog;Shin, Seung Sook;Kim, Seon Jeong;Choi, Byoungkoo
    • Journal of Korea Water Resources Association
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    • v.46 no.5
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    • pp.559-568
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    • 2013
  • Surface compaction significantly impacts runoff and soil erosion under rainfall since it leads to changes of soil physical characteristics such as increase of bulk density and shear stress, change of microporosity, and decrease of hydraulic conductivity. This study addressed surface compaction effects on runoff and soil loss from bare and disturbed soils that are commonly distributed on construction sites. Thirty-six rainfall simulations from three replicates of each involving rainfall intensities (68.5 mm/hr, 95.6 mm/hr) and plot gradients ($5^{\circ}$, $12.5^{\circ}$, $20^{\circ}$) were conducted to measure runoff and soil loss for two different soil surface treatments (compacted surface, non-compacted surface). Compacted surface increased significantly soil bulk density and soil strength. However, the effect of surface treatments on runoff changed with rainfall intensity and plot gradient. Rainfall intensity and plot gradient had a positive effect on mean soil loss. In addition, the effect of surface treatments on soil loss responded differently with rainfall intensity and plot gradient. Compacted surfaces increased soil loss at gentle slope ($5^{\circ}$) while they decreased soil loss at steep slope ($20^{\circ}$). These results indicate that there exists transitional slope range ($10{\sim}15^{\circ}$) between gentle and steep slope by surface compaction effects on soil loss under disturbed bare soils and simulated rainfalls.

Experimental Study on the Engineering Characteristics of Weathering Mudstone -In Pohang area- (이암 황화토의 공학적 특성에 관한 실험적 연구 -포항지역의 이암봉화토를 중심으로-)

  • 김영수;박강우
    • Geotechnical Engineering
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    • v.10 no.4
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    • pp.5-16
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    • 1994
  • This paper is concerned with the engineering characteristics weathered mudstone soil in Pohang area. The crushability of weathered Boil can be described in terms of the ratio of surface area(Sw'/Sw). In this study, the characteristics of weathered mudstone soil was investigated by performing teat such as compaction. CBR, permeability, and grain size according to compaction energy. The results are found as follows : (1) In generally, the specific gravity of weathered mudstone soil is very small and optimum moisture content (OMC) is large and maximum dry density is small (2) The CBR value increases as the compaction energy increases, but this value decreses from D -2 compaction(26kg.cm/cm3). the swelling ratio increases the npaction energy to 20.6kg.cm/cm" and decreases in all compaction energy from 20.6kg.cm/cm3 (3) As the compaction energy is small, the change of permeability due to water content is large and the difference between minimum coefficient of permeability and coefficient of permeability at OMC is large, but the difference is small as the compaction energy increases (4) The decrease of permeability due to the decrease of void ratio and the increase of ratio of surface area is caused by the crush of particle due to the increase in compaction energy. Especially, the compaction energy is smaller, the change of the ratio of surface area to the coefficient of permeability is larger.rger.

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The study on the Crushability of Weathered Cranite Soils (화강암질 풍화토의 파쇄성에 관한 연구)

  • 도덕현;강우묵
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.21 no.2
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    • pp.81-103
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    • 1979
  • The weathered granite soil involves problems in its stability in soil structures depending upon the reduction of soil strength due to the water absorption, crushability, and content of colored mineral and feldspar. As an attemt to solve the problems associated with soil stability, the crushability of weathered granite soil was investigated by conducting tests such as compaction test, CBR test, unconfined compression test, direct shear test, triaxial compression test, and permeability test on the five soil samples different in weathering and mineral compositions. The experimental results are summarized as follows: The ratio of increasing dry density in the weathered granite soil was high as the compaction energy was low, while it was low as the compaction energy was increased. The unconfined compressive strength. and CBR value were highest in the dry side rather than in the soil with the optimum moisture content, when the soil was compacted by adjusting water content. However, the unconfined compressive strength of smples, which were compacted and oven dried, were highest in the wet side rather than in soil with the optimum moisture content. As the soil becomes coarse grain, the ratio of specific surface area increased due to increased crushability, and the increasing ratio of the specific surface area decreased as the compaction energy was increased. The highest ratio of grain crushability was attained in the wet side rather than in the soil with the optimum moisture content. Such tendency was transforming to the dry side as the compaction energy was increased. The effect of water on the grain crushability of soil was high in the coarse grained soil. The specific surface area of WK soil sample, when compacted under the condition of air dried and under the optimum moisture content, was constant regardless of the compaction energy. When the weathered granite soil and river sand with the same grain size were compacted with low compaction energy, the weathered granite soil with crushability had higher dry density than river sand. However, when the compaction energy reached to certain point over limitation, the river sand had higher dry density than the weathered granite soil. The coefficient of permeability was lowest in the wet side rather than in the optimum moisture content, when the soil was compacted by adjusting soil water content. The reduction of permeability of soil due to the compaction was more apparent in the weathered granite soil than in the river sand. The highly significant correlation coefficient was obtained between the amount of particle breakage and dry density of the compacted soil.

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Design of ceramics powder compaction process parameters (Part Ⅱ : Optimization) (세라믹스 분말 가압 성형 공정 변수설계(2부: 최적화))

  • Kim J. L.;Keum Y. T.
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.15 no.1
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    • pp.27-33
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    • 2005
  • In this study, the process parameters in ceramics powder compaction are optimized for getting high relative densities of ceramic products. To find optimized parameters, the analytic models of powder compaction are firstly prepared by 2-dimensional rod arrays with random green densities using a quasi-random multiparticle array. Then, using finite element method, the changes in relative densities are analyzed by varying the size of Al₂O₃ particle, the amplitude of cyclic compaction, and the coefficient of friction, which influence the relative density in cyclic compactions. After the analytic function of relative density associated process parameters are formulated by aid of the response surface method, the optimal conditions in powder compaction process are found by the grid search method. When the particle size of Al₂O₃ is 22.5 ㎛, the optimal parameters for the amplitude of cyclic compaction and the coefficient of friction are 75 MPa and 0.1103, respectively. The maximum relative density is 0.9390.

Evaluation of Compaction Quality using High-resolution Terrain Factor and Soil Moisture (고해상 지형정보와 토양수분을 활용한 다짐도 평가)

  • Kim, Sung-Wook;Go, Daehong;Lee, Yeong-Jae;Choi, Eun-Kyeong;Kim, Jin-Young;Kim, Ji-Sun;Cho, Jin-Woo
    • Journal of Environmental Science International
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    • v.31 no.10
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    • pp.869-881
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    • 2022
  • In this study, a field study was conducted to investigate the relationship between high-resolution remote images and the volumetric moisture, and the number of compaction. Changes in the shape of the surface and soil moisture content were observed and correlated with the number of compactions using roller equipment. As the compaction is repeated, the surface is flattened and the terrain curvature decreases and converges to zero. In particular, the tangential curvature changes as the number of compactions increase. Due to soil compaction, the vegetation index changed from a positive to a negative value, and most of the test site area was homogenized with a negative index. This suggests a decrease in porosity and an increase in volumetric water content associated with increasing soil compaction. Soil moisture, measured using a frequency domain reflectometry(FDR) sensor, tends to increase proportionately with the number of vibration compactions, but the correlation between the number of compactions and soil moisture is unclear. This study suggests that while it is necessary to consider the reproducibility of the experiments performed, the compaction quality of the soil can be evaluated using high-resolution terrain factors and soil moisture.

Effects of Soil Surface Compaction on Emergence and Growth of Directed Seeded Ginseng in Paddy Field (인삼의 논 재배시 파종 후 진압처리가 출아율과 생육에 미치는 영향)

  • Bong-Jae Seong;Moo-Geun Jee;Sun-Ick Kim;Jin-Woong Cho
    • KOREAN JOURNAL OF CROP SCIENCE
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    • v.67 no.4
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    • pp.362-366
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    • 2022
  • This study was conducted to find out the changes in the growth and yield of ginseng and the changes in the soil of direct-seeded ginseng fields after applying different compaction strengths. As a result of surface soil compactions, the topsoil hardness increases as the strength of treatment increases in the first year but topsoil hardness increased only by applying 30 kg weight of compaction in the second year. The germination rate was significantly higher (79.4% and 79.1% at 25 kg and 30 kg, respectively) in 1st year after the application of soil surface compactions. The longest plant was 35.7 cm in 4- years old ginseng in the control and the height was 26.9 cm and 26.5 cm in the soil surface compactions of 25 kg and 30 kg, respectively. In addition, the higher weight of ginseng roots of 31.3 g and 30.3 g were observed after applying 25 kg and 30 kg compaction treatment, and the lowest root weight of 25.6 g was in the control. Therefore, it is shown that after sowing, applying the weight of 25 kg to 30 kg for soil surface compaction is appropriate for better yield in direct seeded cultivation of ginseng at paddy fields.