• Title/Summary/Keyword: surface accuracy

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Surface Quality of Products according to the Material and Coating Condition of the Forming Tool in Incremental Sheet Forming (점진성형공구 코팅처리 및 소재에 따른 성형품 표면품질 분석)

  • H. W. Youn;N. Park
    • Transactions of Materials Processing
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    • v.32 no.6
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    • pp.360-366
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    • 2023
  • This study is concerned with the surface quality of products according to the material and coating condition of the forming tool in incremental sheet forming. Three forming tools, SKD11 with and without diamond-like-coating (DLC) and polymer tool tip, were used to form conical and pyramidal geometries to take into account the influence of friction between the forming tool and the sheet on the surface quality including geometric accuracy of deformed samples. Each test was performed using SUS304 with a thickness of 0.4 mm according to different incremental depths per lap of 0.5 mm, 1.0 mm, and 1.5 mm for the contour tool path, considering the increase in normal force which is associated with the frictional behavior during local deformation. The surface quality was then investigated through surface roughness measured with KEYENCE VR-6000 and relative strain distribution including deformed shape analyzed with ARGUS which is a non-contact optical strain measurement system. Differences between 3D CAD surfaces and captured geometry from experiments were evaluated to compare the effect of friction on geometric accuracy. From comparisons of experimental results, it was revealed that the polymer-based tool tip can improve surface quality and geometric accuracy by reducing the undesired material flow due to local friction in the increment sheet forming process.

Precision Hard Turning with Cryogenic Cooling (액화질소를 이용한 고정도 하드 터닝)

  • 박영우;김기수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1048-1051
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    • 2001
  • This paper presents an analytical and experimental study of a cryogenic machining for precision hard turning. A cryogenic circulation system is designed and mounted on the top of the tool insert. The machining process used is facing operation on a CNC turning center with dry and cryogenic conditions. The tool temperature and cutting forces are measured by the K-type thermocouple and by a three-component Kistler dynamometer, respectively. Both data are fed into the data acquisition program through an A/D card. Surface roughness and form accuracy of the machined surface are measured by WYKO NT2000. It is also found that surface roughness and form accuracy with cryogenic cooling are better than those with no coolant.

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The Performance Improvement of the Aspheric Form Accuracy by Compensation Machining Program (보정 가공 프로그램을 활용한 비구면 형상정밀도 향상에 관한 연구)

  • Park, Yo-Chang;Yang, Sun-Choel;Kim, Geon-Hee;Lee, Young-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.2
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    • pp.10-15
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    • 2005
  • For the development of compensation machining program, ultra precision grinding used in ultra precision machine and corrective machining was studied. We explored a new rough grinding technique on optical material such as zerodur. The facility used is a polishing machine with a custom grinding module and a range of diamond resin bond wheel. Surface roughness and form accuracy are measured by surface measurement equipment(Form Talysurf series2). Our compensation machining program has complied with a target of producing surface roughness better than $0.05{\mu}m$ Ra and form accuracy of around $0.05{\mu}m$ Rt and has been unveiled as a work-hour model.

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A New Calculation Method for the Radiation Impedance of Transducer with Regular Square Vibrating Surface

  • Kim, Moo-Joon;Kim, Chun-Duck;Ha, Kang-Lyeol
    • The Journal of the Acoustical Society of Korea
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    • v.18 no.1E
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    • pp.20-26
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    • 1999
  • Although the radiation impedance of a transducer with a regular square surface has been studied by many researchers, the formulas are still very complicated, which results in long computation time and low accuracy. In this paper, we propose a new algorithm for the calculation of acoustic radiation impedance in which the regular square vibrating surface of a transducer is divided into small elements and duplicate calculations are eliminated in the process of calculating mutual effects of the elements. Using this algorithm, shorter computation time and higher accuracy of results can be obtained. As a demonstration, the self and the mutual radiation impedance of transducers with a regular square surface are calculated and the accuracy of the results is evaluated.

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Capabilities of stochastic response surface method and response surface method in reliability analysis

  • Jiang, Shui-Hua;Li, Dian-Qing;Zhou, Chuang-Bing;Zhang, Li-Min
    • Structural Engineering and Mechanics
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    • v.49 no.1
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    • pp.111-128
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    • 2014
  • The stochastic response surface method (SRSM) and the response surface method (RSM) are often used for structural reliability analysis, especially for reliability problems with implicit performance functions. This paper aims to compare these two methods in terms of fitting the performance function, accuracy and efficiency in estimating probability of failure as well as statistical moments of system output response. The computational procedures of two response surface methods are briefly introduced first. Then their capabilities are demonstrated and compared in detail through two examples. The results indicate that the probability of failure mainly reflects the accuracy of the response surface function (RSF) fitting the performance function in the vicinity of the design point, while the statistical moments of system output response reflect the accuracy of the RSF fitting the performance function in the entire space. In addition, the performance function can be well fitted by the SRSM with an optimal order polynomial chaos expansion both in the entire physical and in the independent standard normal spaces. However, it can be only well fitted by the RSM in the vicinity of the design point. For reliability problems involving random variables with approximate normal distributions, such as normal, lognormal, and Gumbel Max distributions, both the probability of failure and statistical moments of system output response can be accurately estimated by the SRSM, whereas the RSM can only produce the probability of failure with a reasonable accuracy.

A Study on Ultra Precision Machining for Aspherical Surface of Optical Parts (비구면 광학부품의 초정밀 가공에 관한 연구)

  • Lee, Ju-Sang
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.10
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    • pp.195-201
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    • 2002
  • This paper deals with the precision grinding for aspherical surface of optical parts. A parallel grinding method using the spherical wheel was suggested as a new grinding method. In this method, the wheel axis is positioned at a $\pi$/4 from the Z-axis in the direction of the X-axis. An advantage of this grinding method is that the wheel used in grinding achieves its maximum area, reducing wheel wear and improving the accuracy of the ground mirror surface. In addition, a truing by the CG (curve generating) method was proposed. After truing, the shape of spherical wheel transcribed on the carbon is measured by the Form-Talysurf-120L. The error of the form in the spherical wheel which is the value ${\Delta}x$ and $R{^2}{_y}$ inferred from the measured profile data is compensated by the re-truing. Finally, in the aspherical grinding experiment, the WC of the molding die was examined by the parallel grinding method using the resin bonded diamond wheel with a grain size of #3000. A form accuracy of 0.16${\mu}m$ P-V and a surface roughness of 0.0067${\mu}m$ Ra have been resulted.

Ultra-precision Grinding Optimization of Mold Core for Aspheric Glass Lenses using DOE and Compensation Machining (실험계획법과 보정가공을 이용한 비구면 유리렌즈 성형용 코어의 초정밀 연삭가공 최적화)

  • Kim, Sang-Suk;Lee, Yong-Chul;Lee, Dong-Gil;Kim, Hye-Jeong;Kim, Jeong-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.6
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    • pp.45-50
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    • 2007
  • The aspheric lens has become the most popular optical component used in various optical devices such as digital cameras, pick-up lenses, printers, copiers etc. Using aspheric lenses not only miniaturizes and reduces the weight of products, but also lower prices and higher field angles can be realized. Additionally, plastic lenses are being changed to glass lenses more recently because of low accuracy, low acid-resistance and low thermal-resistance in the plastic lenses. Currently, one fabrication method of glass lenses is using a glass-mold method with a high precision mold core for mass production. In this paper, DOE (Design Of Experiments) and compensation machining were adopted to improve the surface roughness and the form accuracy of the mold core. The DOE has been done in order to discover the optimal grinding conditions which minimize the surface roughness with factors such as work spindle revolution, turbine spindle revolution, federate and cutting depth. And the compensation machining is used to generate high form accuracy of the mold core. From various experiments and analyses, we could obtain the best surface roughness 5 nm in Ra, form accuracy $0.167\;{\mu}m$ in PV.

A Comparative Study on Slope Stability by Case Examination (사례 해석에 의한 사면해석의 비교 연구)

  • 백영식;김일헌
    • Geotechnical Engineering
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    • v.6 no.2
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    • pp.47-54
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    • 1990
  • The accuracy of a limit equilibrium analysis of slope stability depends on the accuracy with which the strength properties and geometric conditions can be defined, and on the inherent accuracy of the method of analysis. Most of the slope stability analysis method have been computer coded, and this is a comparative study on the accuracy of these programs. Comparative analyses have shown that for the slopes with relatively simple conditions Host of the programs which are widely used in this country result in the same value of safety factor with an accuracy no worse than $\pm$5%. Similar results can be obtained from the examination of the several slope failure for which accurate information is available on the strength and geometric conditions of the earth slope. The critical failure surface, however, can be different from the actual slip surface, although nearly the same factors of safety are obtained from the analyses of each surface.

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Automated Water Surface Extraction in Satellite Images Using a Comprehensive Water Database Collection and Water Index Analysis

  • Anisa Nur Utami;Taejung Kim
    • Korean Journal of Remote Sensing
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    • v.39 no.4
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    • pp.425-440
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    • 2023
  • Monitoring water surface has become one of the most prominent areas of research in addressing environmental challenges.Accurate and automated detection of watersurface in remote sensing imagesis crucial for disaster prevention, urban planning, and water resource management, particularly for a country where water plays a vital role in human life. However, achieving precise detection poses challenges. Previous studies have explored different approaches,such as analyzing water indexes, like normalized difference water index (NDWI) derived from satellite imagery's visible or infrared bands and using k-means clustering analysis to identify land cover patterns and segment regions based on similar attributes. Nonetheless, challenges persist, notably distinguishing between waterspectralsignatures and cloud shadow or terrain shadow. In thisstudy, our objective is to enhance the precision of water surface detection by constructing a comprehensive water database (DB) using existing digital and land cover maps. This database serves as an initial assumption for automated water index analysis. We utilized 1:5,000 and 1:25,000 digital maps of Korea to extract water surface, specifically rivers, lakes, and reservoirs. Additionally, the 1:50,000 and 1:5,000 land cover maps of Korea aided in the extraction process. Our research demonstrates the effectiveness of utilizing a water DB product as our first approach for efficient water surface extraction from satellite images, complemented by our second and third approachesinvolving NDWI analysis and k-means analysis. The image segmentation and binary mask methods were employed for image analysis during the water extraction process. To evaluate the accuracy of our approach, we conducted two assessments using reference and ground truth data that we made during this research. Visual interpretation involved comparing our results with the global surface water (GSW) mask 60 m resolution, revealing significant improvements in quality and resolution. Additionally, accuracy assessment measures, including an overall accuracy of 90% and kappa values exceeding 0.8, further support the efficacy of our methodology. In conclusion, thisstudy'sresults demonstrate enhanced extraction quality and resolution. Through comprehensive assessment, our approach proves effective in achieving high accuracy in delineating watersurfaces from satellite images.

Generation of Land Surface Temperature Orthophoto and Temperature Accuracy Analysis by Land Covers Based on Thermal Infrared Sensor Mounted on Unmanned Aerial Vehicle (무인항공기에 탑재된 열적외선 센서 기반의 지표면 온도 정사영상 제작 및 피복별 온도 정확도 분석)

  • Park, Jin Hwan;Lee, Ki Rim;Lee, Won Hee;Han, You Kyung
    • Journal of the Korean Society of Surveying, Geodesy, Photogrammetry and Cartography
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    • v.36 no.4
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    • pp.263-270
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    • 2018
  • Land surface temperature is known to be an important factor in understanding the interactions of the ground-atmosphere. However, because of the large spatio-temporal variability, regular observation is rarely made. The existing land surface temperature is observed using satellite images, but due to the nature of satellite, it has the limit of long revisit period and low accuracy. In this study, in order to confirm the possibility of replacing land surface temperature observation using satellite imagery, images acquired by TIR (Thermal Infrared) sensor mounted on UAV (Unmanned Aerial Vehicle) are used. The acquired images were transformed from JPEG (Joint Photographic Experts Group) to TIFF (Tagged Image File Format) format and orthophoto was then generated. The DN (Digital Number) value of orthophoto was used to calculate the actual land surface temperature. In order to evaluate the accuracy of the calculated land surface temperature, the land surface temperature was compared with the land surface temperature directly observed with an infrared thermometer at the same time. When comparing the observed land surface temperatures in two ways, the accuracy of all the land covers was below the measure accuracy of the TIR sensor. Therefore, the possibility of replacing the satellite image, which is a conventional land surface temperature observation method, is confirmed by using the TIR sensor mounted on UAV.