• 제목/요약/키워드: structured catalyst

검색결과 39건 처리시간 0.024초

마이크로 채널을 이용한 탄화수소 연료개질에 관한 연구 (Study on hydrocarbon reforming using microchannel catalysts)

  • 배규종;박준근;배중면
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2007년도 춘계학술대회
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    • pp.33-36
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    • 2007
  • Currently, many structured catalysts using microchannel are researched to apply to fuel reforming. In this paper, ceramic monolith and metal mesh as structured catalysts are investigated for catalytic autothermal reforming. When GHSV increases, each structured catalyst has better performances(hydrogen production, fuel conversion) than packed bed catalyst for autothermal reforming. The major causes seem to be the elevated heat and mass transfer, gas phase reaction and redistribution of packed bed due to high pressure drop.

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선박 배연탈질용 금속 구조체 기반 촉매 제조를 위한 코팅슬러리 최적화 (Optimum Synthesis Conditions of Coating Slurry for Metallic Structured De-NOx Catalyst by Coating Process on Ship Exhaust Gas)

  • 정해영;김태용;임은미;임동하
    • 청정기술
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    • 제24권2호
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    • pp.127-134
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    • 2018
  • 국제해사기구에서는 선박 배기가스 내 질소산화물($NO_x$) 배출에 대한 강화된 Tier III 규제가 2016년부터 적용됨에 따라 이를 대응하기 위한 노력이 필요하다. $NO_x$ 저감 방법으로 선택적 촉매 환원법(Selective catalytic reduction, SCR)을 주로 사용하고 있으며, 세라믹 허니컴 촉매를 주로 사용하고 있다. 그러나 기존의 세라믹 허니컴 촉매는 약한 강도로 인하여 운전상 문제가 발생하거나 유지 및 보수에 있어서도 어려움을 갖는 단점을 가지고 있다. 본 연구에서는 세라믹 허니컴 촉매의 단점들을 보완하기 위하여 높은 열적 안정성과 기계적 강도를 가짐과 동시에 배기가스의 다방향성 이동을 통한 낮은 배압효과 등의 장점을 가지는 금속 지지체를 적용하였다. 이러한 금속 지지체 상에 촉매를 담지하기 위하여 유 무기바인더 첨가를 통해 코팅슬러리를 제조하고, 이를 코팅, 건조 및 소성과정을 통해 금속 지지체 상에 견고하게 부착된 금속 지지체 기반 촉매를 제조하였다. 이러한 금속 지지체 기반 촉매는 $NO_x$ 성능평가와 초음파 및 낙하시험을 통한 접착 내구성 평가를 수행하였다. 특히, 무기바인더를 첨가한 MFC01경우 95% 이상의 $NO_x$ 전환율을 보였으며, 상용 세라믹 허니컴 촉매보다도 우수한 내구성을 보였다. 이러한 특성 및 성능평가를 통하여 개발된 금속 지지체 기반 촉매는 고효율, 고내구성을 가짐을 확인하였으며, 기존 세라믹 허니컴 촉매를 대체할 수 있는 선박용 배연탈질 촉매로서의 가능성을 확인하였다.

Catalytic Biofilms on Structured Packing for the Production of Glycolic Acid

  • Li, Xuan Zhong;Hauer, Bernhard;Rosche, Bettina
    • Journal of Microbiology and Biotechnology
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    • 제23권2호
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    • pp.195-204
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    • 2013
  • While structured packing modules are known to be efficient for surface wetting and gas-liquid exchange in abiotic surface catalysis, this model study explores structured packing as a growth surface for catalytic biofilms. Microbial biofilms have been proposed as selfimmobilized and self-regenerating catalysts for the production of chemicals. A concern is that the complex and dynamic nature of biofilms may cause fluctuations in their catalytic performance over time or may affect process reproducibility. An aerated continuous trickle-bed biofilm reactor system was designed with a 3 L structured packing, liquid recycling and pH control. Pseudomonas diminuta established a biofilm on the stainless steel structured packing with a specific surface area of 500 $m^2m^{-3}$ and catalyzed the oxidation of ethylene glycol to glycolic acid for over two months of continuous operation. A steady-state productivity of up to 1.6 $gl^{-1}h^{-1}$ was achieved at a dilution rate of 0.33 $h^{-1}$. Process reproducibility between three independent runs was excellent, despite process interruptions and activity variations in cultures grown from biofilm effluent cells. The results demonstrate the robustness of a catalytic biofilm on structured packing, despite its dynamic nature. Implementation is recommended for whole-cell processes that require efficient gas-liquid exchange, catalyst retention for continuous operation, or improved catalyst stability.

초소형 연소기를 위한 촉매 합성, 담지방법 및 담지체 (Catalyst Preparations, Coating Methods, and Supports for Micro Combustor)

  • 진정근;김충기;이성호;권세진
    • 한국연소학회지
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    • 제11권2호
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    • pp.7-14
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    • 2006
  • Catalytic combustion is one of the suitable methods for micro power source due to high energy density and it can be applied to micro structured chamber without consideration of quenching since it is flameless combustion. Catalyst loading in the micro structured combustion chamber is one of the most important issues in the development of micro catalytic combustors. In this research, to coat catalyst on the chamber wall, two methods were investigated. First, $Al_2O_3$ was selected as a support of Pt and $Pt/Al_2O_3$ was synthesized through the alumina sol-gel procedure. To improve the coating thickness and adhesion between catalyst and substrate, heat resistant and water solvable organic-inorganic hybrid binder was used. Porous silicon was also investigated as a catalyst support for platinum. Through the parametric studies of current density and etching time, fabrication process of $1{\sim}2{\mu}m$ of diameter and about $25{\mu}m$ depth pores was confirmed. Coated substrates were test in the micro channel combustor which was fabricated by the wet etching and machining of SUS 304. Using $Pt/Al_2O_3$ coated substrate and Pt coated porous silicon substrate, conversion rate of fuel was over 95 % for $H_2/Air$ premixed gas.

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온도조절 화학기상증착법을 활용한 대용량 허니컴 구조촉매 제조 연구 (Study on the Simple Preparation Method of Honeycomb-structured Catalysts by Temperature-regulated Chemical Vapor Deposition)

  • 서민혜;김숭연;김영독;엄성현
    • 공업화학
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    • 제29권1호
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    • pp.18-21
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    • 2018
  • 본 연구에서는 대용량 구조 촉매의 제조 및 활용 가능성을 확인하고자 셀 밀도가 높은 세라믹 허니컴 구조체와 온도조절 화학기상증착법을 활용하여 촉매를 제조하고 건식 개질 반응에 대한 촉매 활성을 평가하였다. 셀 밀도 600 cpsi 코디어라이트 허니컴(CDR)을 대상으로 니켈을 코팅한 NiO/CDR 촉매는 코팅 조건과 시간을 조절함으로써 허니컴 구조체 셀 내부까지 충분한 균일 증착이 가능하였다, $800^{\circ}C$, 공간속도 $10,000h^{-1}$$CH_4$$CO_2$를 1 : 1로 주입한 조건에서 $CH_4$는 약 83%, $CO_2$는 약 90% 이상의 우수한 전환율을 보여 건식 개질 반응에 효과적으로 적용이 가능하다는 것을 확인하였다. 이 결과를 토대로 대면적, 대용량 촉매 제조 시 온도조절 화학기상증착법이 매우 유용하게 활용될 수 있음을 확인하였다.

니켈 섬유 매트 촉매를 사용한 바이오가스 수증기개질 반응 (Steam Reforming of Biogas on Nickel Fiber Mat Catalysts)

  • ;김용민;윤창원;남석우
    • 에너지공학
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    • 제20권3호
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    • pp.252-258
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    • 2011
  • Nickel fiber mat was investigated as a potential structured catalyst for steam reforming of biogas in the temperature range of $600-700^{\circ}C$. The activity of as-received catalyst was very low owing to the smooth surface of fibers. Pretreatment of the catalyst by oxidation followed by reduction under methane partial oxidation condition significantly improved the catalytic activity, although degradation of the activity was found during the reaction due to oxidation and sintering. This deactivation was retarded by supplying additional hydrogen in the inlet gases or by coating $CeO_2$ over the catalyst surfaces.

부분산화개질 반응에서 촉매의 응집이 촉매 활성에 미치는 영향 (The Effects of Agglomeration of Catalyst on its Activity in Partial Oxidation Reforming)

  • 이상호;윤상호;전승현;배중면
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2009년도 추계학술대회 논문집
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    • pp.203-206
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    • 2009
  • Agglomeration of catalysts is known as one of the major degradation mechanisms. Reforming of liquid fuel, which requires high temperature over $800^{\circ}C$, accelerates agglomeration of catalysts. In this work, The effects of agglomeration on catalysts activity in partial oxidation reforming conditions were investigated. Metal supported catalysts(Pt-CGO, Ru-CGO) were compared to perovskite-structured catalysts(NECS-P1, NECS-P2). High thermal stability of perovskite-structured catalysts was reported. Micro-reactor installed in electric furnace was used. its Temperature was raised from $800^{\circ}C$ to $1000^{\circ}C$ to accelerate agglomeration effect. To measure rate of agglomeration, BET analysis and CO pulse chemisorption were conducted on catalysts exposed to $1100^{\circ}C$. Metal supported catalysts showed degradation at $1000^{\circ}C$ and The rates were different according to metal supported. On the other hand perovskite-structured catalysts showed no degradation at $1000^{\circ}C$.

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10mm 스케일 촉매 연소기에서의 수소-공기 예혼합 가스의 연소 현상 관찰 (Investigation on Catalytic Combustion of Hydrogen-Air Premixed Gas in 10mm Scale Catalytic Combustor)

  • 최원영;권세진
    • 한국연소학회:학술대회논문집
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    • 한국연소학회 2004년도 제29회 KOSCI SYMPOSIUM 논문집
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    • pp.181-186
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    • 2004
  • Catalytic combustion is one of the suitable methods which is applicable to micro heat source due to high energy density and no flame quenching. And hydrogen can be oxidized at room temperature with platinum catalyst. So hydrogen-fueled micro catalytic combustor with platinum catalyst can be good and easy-handling heat source for another micro devices. In this work we focused on general catalytic combustion characteristics of hydrogen-air premixed gas in 10mm scale catalytic combustor for the further application to micro scale. Platinum was coated on dense ceramic monolith which can be installed in simple-structured catalytic combustor. We investigated the effect of flow rate, heat loss and platinum percentage in catalyst-coated monolith on catalytic combustion performance by temperature distribution in the combustor. By those results we confirmed catalytic reactivity and estimated reaction area. And we simulated micro scale catalytic reaction by sliced monolith. The results of this work will be important design factors for micro scale catalytic combustor.

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초소형 연소기를 위한 촉매 합성, 담지방법 및 담지체 (Catalyst preparations, coating methods, and supports for micro combustor)

  • 진정근;김충기;권세진
    • 한국연소학회:학술대회논문집
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    • 한국연소학회 2006년도 제33회 KOSCO SYMPOSIUM 논문집
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    • pp.235-241
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    • 2006
  • Catalytic combustion is one of the suitable methods for micro power source due to high energy density and no flame quenching. Catalyst loading in the micro structured combustion chamber is one of the most important issues in the development of micro catalytic combustors. In this research, to coat catalyst on the chamber wall, two methods were investigated. First, $Al_2O_3$ was selected as a support of Pt and $Pt/Al_2O_3$ was synthesized through the alumina sol-gel procedure. To improve the coating thickness and adhesion between catalyst and substrate, heat resistant and water solvable organic-inorganic hybrid binder was used. Porous silicon was also investigated as a catalyst support for platinum. Through the parametric studies of current density and etching time, fabrication process of $1{\sim}2{\mu}m$ of diameter and about $25{\mu}m$ depth pores was confirmed. Coated substrates were test in the micro channel combustor which was fabricated by the wet etching and machining of SUS 304. Using $Pt/Al_2O_3$ coated substrate and Pt coated porous silicon substrate, conversion rate of fuel was over 95% for $H_2$/Air premixed gas.

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Ni 촉매가 코팅된 금속 구조체를 적용한 천연가스 수증기 개질 반응에서의 수소 생산 (Hydrogen production from the natural gas steam reforming over Ni-coated metal structured catalyst)

  • 최은정;구기영;정운호;이영우;윤왕래
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2010년도 춘계학술대회 초록집
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    • pp.230.2-230.2
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    • 2010
  • 천연가스 수증기 개질 반응에 사용되는 펠릿 촉매의 단점인 열 및 물질 전달 제한, 낮은 effectiveness factor, 압력강화와 channeling 등의 문제점을 해결 하고자 모노리스 형태의 금속 구조체 촉매를 본 연구에 적용 하였다. Fecralloy 재질의 금속 구조체에 Ni 촉매를 워시코팅 (wash coating) 하여 제조 하였으며, 이를 천연가스 수증기 개질 반응에 적용하여 수소를 생산하였다. 실험 조건으로는 S/C ratio를 3으로 고정하여 온도를 $600^{\circ}C{\sim}800^{\circ}C$로 변화 시켰으며, GHSV $3000{\sim}30000h^{-1}$에서 진행 되었다. 구조체 촉매 코팅에 사용된 Ni 촉매의 BET, TPR, H2-chemisorption, SEM, EDS의 특성분석을 수행 하였다. 온도별 테스트에서 모노리스 형태의 금속 구조체 촉매가 펠릿 형태의 촉매에 비해 우수한 열전달 효과로 인해 낮은 퍼니스 온도와 높은 반응 활성을 나타내었으며, GHSV 변화에 따른 성능평가 결과도 15wt% $Ni/MgAl_2O_4$펠릿 촉매와 비교하여 금속 구조체 촉매가 높은 활성을 보였다.

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