• Title/Summary/Keyword: stress amplitude

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STRAIN RATE CHANGE FROM 0.04 TO 0.004%/S IN AN ENVIRONMENTAL FATIGUE TEST OF CF8M CAST STAINLESS STEEL

  • Jeong, Ill-Seok;Kim, Wan-Jae;Kim, Tae-Ryong;Jeon, Hyun-Ik
    • Nuclear Engineering and Technology
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    • v.43 no.1
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    • pp.83-88
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    • 2011
  • To define the effect of strain rate variation from 0.04% to 0.004%/s on environmental fatigue of CF8M cast stainless steel, which is used as a primary piping material in nuclear power plants, low-cycle fatigue tests were conducted at operating pressure and temperature condition of a pressurized water reactor, 15 MPa and $315^{\circ}C$, respectively. A high-pressure and high-temperature autoclave and cylindrical solid fatigue specimens were used for the strain-controlled low-cycle environmental fatigue tests. It was observed that the fatigue life of CF8M stainless steel is shortened as the strain rate decreases. Due to the effect of test temperature, the fatigue data of NUREG-6909 appears a slightly shorter than that obtained by KEPRI at the same stress amplitude of $1{\times}10^3$ MPa. The environmental fatigue correction factor $F_{en}$'s calculated with inputs of the test data increases with high strain amplitude, while the $F_{en}$'s of NUREG-6909 remain constant regardless of strain amplitude.

Static Fatigue Analysis of Welding Bogie Frame Under Variable Amplitude Loading (변동하중하에 용접대차프레임의 정적 피로해석)

  • Kim, Chul-Su;Kang, Ju-Seok;Ahn, Seung-Ho;Chung, Kwang-Woo;Cheon, Young-Suk;Park, Choon-Soo;Kim, Sang-Soo
    • Proceedings of the KSR Conference
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    • 2009.05b
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    • pp.421-426
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    • 2009
  • Recently, the design process for a railway bogie frame in Europe has been carried out according to the norm EN 13749. The activities in the norm EN shall demonstrate that the design of the bogie frame fulfills the acceptances of 4 steps of the program such as structural calculation, static tests, fatigue test and on-tracks tests. At the end of the acceptance program, the on-tracks tests have the aim to measure the real stress history generated in operation and to verify that they are reasonably next to those calculated and measured on the test rig. Therefore, in order to assure the safety of the railway vehicle, it is important to examined the durability of that under load histories measured from on-tracks tests. In this study, under variable amplitude loading based on the actual acceleration history, fatigue analysis of the welding bogie frame is investigated by using durability software. Moreover, the fatigue life of the frame under the loading in the norm EN fatigue test condition is evaluated and compared with the life under variable amplitude loading.

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Experimental study on fatigue behavior of innovative hollow composite bridge slabs

  • Yang Chen;Zhaowei Jiang;Qing Xu;Chong Ren
    • Steel and Composite Structures
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    • v.46 no.6
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    • pp.745-757
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    • 2023
  • In order to study the fatigue performance of the flat steel plate-lightweight aggregate concrete hollow composite bridge slab subjected to fatigue load, both static test on two specimens and fatigue test on six specimens were conducted. The effects of the arrangement of the steel pipes, the amplitude of the fatigue load and the upper limit as well as lower limit of fatigue load on failure performance were investigated. Besides, for specimens in fatigue test, strains of the concrete, residual deflection, bending stiffness, residual bearing capacity and dynamic response were analyzed. Test results showed that the specimens failed in the fracture of the bottom flat steel plate regardless of the arrangement of the steel pipes. Moreover, the fatigue loading cycles of composite slab were mainly controlled by the amplitude of the fatigue load, but the influences of upper limit and lower limit of fatigue load on fatigue life was slight. The fatigue life of the composite bridge slabs can be determined by the fatigue strength of bottom flat steel plate, which can be calculated by the method of allowable stress amplitude in steel structure design code.

A Study on Fatigue Damage Modelling in Cold Rolled Steel using X-ray Residual Stress (X선 잔류응력을 이용한 냉간압연강의 피로손상 모델링에 관한 연구)

  • Cho, Seok-Swoo;Joo, Won-Sik
    • Journal of Ocean Engineering and Technology
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    • v.13 no.4 s.35
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    • pp.55-62
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    • 1999
  • Cold rolled steel has much plastic strain in the material surface produced by manufacturing process. The strain causes the variation of surface residual stress, in which influences the fatigue behavior under repeated loading. As experimental results, it was confirmed that the behavior of residual stress ${\sigma}_r$, with cycle N consisted of three stages except stress amplitude near fatigue limit in SPCC steel. On the first stage compressive residual stress decreased rapidly, on the second stage gradually, and on the last stage slightly. The relation between ${\sigma}_r$, and log N appeared linear behavior except the early part of cycle ratio $N/N_f$. The average gradient of ${\sigma}_r$, with respect to log N seemed to take a constant value without initial cycle ratio. On the other hand, the $N_f$ line was regressed by the first-order polynomial equation on ${\sigma}_r-log\;N_f$ diagram. Therefore, this study showed that both the gradient of ${\sigma}_r$, with respect to log N and the $N_f$ line was useful in predicting the cycle ratio $N/N_f$.

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Fatigue Crack Growth Behavior of 7075-T6Al Alloy under Simple Stepped Variable Amplitude Loading Conditions (7075-T6Al 합금에 있어서 변동하중진폭 하에서의 피로균열성장거동)

  • 신용승
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.4
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    • pp.80-88
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    • 1997
  • An experimental investigation of the fatigue through crack growth behavior under simple stepped variable loading condition has been performed using Al7075-T651. Experiments were carried out by using cantilever bending type specimens, with chevron notches on a small electro-magnetic test machine. Tensile overloads have a retarding effect on the fatigue crack growth rates, therefore tensile overloads were used for the beneficial effect on the fatigue life. While in most cases compressive overloads have only a vanishing effect on crack growth rates, some experiments with single edge crack tension specimens reveal a marked growth retardation. The stress ratios used in this investigations varies from R=0.32 to 0.81, from R=0.04 to 0.76, from R=-0.15 to 0.73, and from R=-0.33 to 0.68 and the peak load for each case was not varied. The crack growth and crack closure were measured by Kikukawa's compliance method with a strain gauge mounted on the backside of each specimens. The results obtained are as follows. When the stepped variable load was applied, the smaller the stress ration was, the larger the delayed retardation of the crack growth rate was. The fatigue crack growh rate data obtained for through cracks were plotted well against the effective stress intensity factor range from 4.0 to 20.0MP{a^{SQRT}m}. It was found that the effective stress intensity factor range ratio was related well to the opening stress intensity factor, the maximum stress intensity factor, and crack length.

Estimation of principle stress field by Televiewer data analysis (텔레뷰어 자료분석을 통한 암반 내 수평 주응력 방향 산출)

  • Kim, Jung-Yul;Kim, Yoo-Sung;Nam, Ji-Yeon
    • Proceedings of the Korean Geotechical Society Conference
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    • 2004.03b
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    • pp.815-822
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    • 2004
  • A knowledge of in situ stress state is important to design various engineering structures such as dams, tunnels and so on. There are about three wellknown indicators that is, borehole will breakouts, hydraulic fracturing, ellipsoidal cross section of borehole that have been attributed to the state of stress in the vicinity of borehole. Fortunately, Televiewer traveltime image can be used as a caliper log with 144 or 288 arms, which allows to determine the borehole shape. Televiewer amplitude image will give detailed information about the distribution and character of breakouts and hydraulic fracturing as well. For investigation purposes, a series of boreholes(total 195 boreholes: 12.239m) that have been logged all over the country during past 10 years are analyzed. The primary objective of this paper are to examnine the ability of a Televiewer to determine the shape of borehole, to present data inferred by stress indicators, to indicate their possible relationship with the anisotropic horizontal stresses. It is shown that in most cases the fracture orientation statistically estimated from observed fractures denotes an excellent correlation with the orientations inferred by stress indicators. Many intervals of breakouts are terminated at the intersection of oblique fracture with the borehole. The results from Televiewer data are further compared with those of hydraulic fracturing techniques.

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Fatigue Crack Growth Characteristics by the Cover Plate Shapes in the Steel Plate Girder (강판항(鋼板桁) 덮개판 형상에 따른 피로균열성장특성)

  • Jung, Young-Hwa;Kim, Ik-Gyeom;Jung, Jin-Suck;Lee, Hyung-Koon
    • Journal of Industrial Technology
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    • v.19
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    • pp.269-278
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    • 1999
  • When a variety of repeated loads are given, most steel structures failed in much lower level of loads than static failure loads. In addition, bridge always includes the internal defects or discontinuities. from these, fatigue cracks initiates and can lead to sudden failure. Thus, in this study, tensile specimens by the cover plate shapes were used as the test specimens. The fatigue test was performed by constant amplitude fatigue loading and beach mark. From the results of this study, each specimen's fatigue section was observed. in addition, stress intensity factor at crack tip was calculated by using the Green's function which applied to discontinuous section where causing stress concentration. Therefore, the fatigue life of structural detail was investigated by adopting the theories of fracture mechanics. each specimen's crack shape is a semi-elliptical surface crack or center crack sheet, stress gradient correction factor, Fg is the most subjective of all stress intensity correction factors and fatigue life should be predicted by previous proposed function and finite element analysis.

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A Study of Crane Operators' Overexertion of Neck Muscles (크레인 작업자의 목 부하 연구)

  • Oh, Sae Loom;Lee, Kwan Suk
    • Journal of the Korean Society of Safety
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    • v.28 no.1
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    • pp.81-87
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    • 2013
  • Crane operators usually work with their necks bent forward in a seating position for a long period. They have complained of their musculoskeletal stress at their necks. The objective of this study was to find the level of stress at the neck when crane operators bend their neck forward during their work. Experiments were conducted in the laboratory where subjects bent their necks forward for 1 minute and took a rest for 0.5 minute and repeated this performance for 60 minutes. Subjective evaluation using Borg's CR-10 scale and electromyography (EMG) were used to check the level of the stress at the neck. Subjects reported that the level of pain at the end of 60 min. experiment was close to the extreme pain(level 8.95). The EMG level(amplitude) increased 80% on the average and the center frequency of EMG shifted to the lower frequency level which indicated fatigue of neck muscles. Thus, it was found that there is quite much neck stress for crane operators when they maintain their neck posture of bending forward for a long time during their work. This information will be a basis in searching for an intervention measure for the crane operators' neck stress.

An Experimental Equation on the Fatigue Crack Growth Rate Behavior (피로 균열 전파 거동에 대한 실험식)

  • Kim, Sang-Chul;Kang, Dong-Myeong;Woo, Chang-Gi
    • Journal of the Korean Society for Precision Engineering
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    • v.8 no.2
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    • pp.27-35
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    • 1991
  • We propose the crack growth rate equation which applied over three regions (threshold region, stable region, unstable region) of fatigue crack propagation. Constant stress amplitude fatigue tests are conducted for four materials under three stress ratios of R=0.05, R=0.2 and R=0.4. Materials which have different mechanical properties i.e. stainless steel, low carbon steel, medium carbon steel and aluminum alloy are used. The fatigue crack growth rate equation is given by $da/dN={\beta} (1-R)^{\delta}\({\DELTA}K-{\DELTA}K_t)^{\alpha} / (K_{cf}-K_{max})$${\alpha}, {\beta}$ , and ${\delta}$ are constants, and ${\Delta}K_t$ is stress intensity factor range at low ${\Delta}K$ region. The constants are obtained from nonlinear least square method. $K_{ef}$is critical fatigue stress intensity factor. The relation between half crack length and number of cycles obtained by integrating the crack growth rate equation is in agreement with the experimental data. It is also experimented with constant maximum stress and decreasing stress ratios, and the fatigue growth rate of each material is in accord with the proposed equation.

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Structure Structural Durability Analysis on Bike Carrier Basket (자전거 짐받이에 대한 구조적 내구성 해석)

  • Cho, Jaeung;Han, Moonsik
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.1
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    • pp.70-76
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    • 2013
  • This study investigates structural durability through the analyses of stress, fatigue life and vibration damage at bike carrier basket. As model 2 has less stress and deformation than model 1 on static structural analysis, model 2 becomes more durable than model 1. Among the cases of nonuniform fatigue loads, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable. The amplitude deformations become highest at maximum response frequency of 2400Hz in cases of models 1 and 2. As the values of maximum equivalent stresses become within the allowable material stresses at two holes at the upper parts on models 1 and 2, these models become safe. The structural result of this study can be effectively utilized with the design of bike carrier basket by investigating prevention and durability against fatigue or vibration damage.