• 제목/요약/키워드: steel clamp

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The Performance Evaluation of a Hydraulic and Magnetic Clamp Device Manufactured to Transport with Safety the Curved Steel Plate Required for Shipbuilding

  • Moon, Byung Young;Park, Kwang Bok;Hong, Young Jun;Lee, Sung Bum;Lee, Ki Yeol
    • Journal of Advanced Marine Engineering and Technology
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    • 제39권5호
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    • pp.527-535
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    • 2015
  • As a new technical approach, a hydraulic and magnetic clamp device was attempted to realize a magnetic clamp crane system that uses 8 simultaneously actuating individual hydraulic cylinders. Through this approach, a Sr type of ferritic permanent magnet ($SrO{\cdot}6Fe_2O_3$), not the previously employed electro-magnet, was utilized for the purpose of lifting and transporting the heavy weighted and oversized curved steel plates used for manufacturing the ships. This study is aimed at manufacturing and developing the hydraulic magnetic clamp prototype, which is composed of three main parts - the base frame, cylinder joint, and magnet joint - in order to safely transport such curved steel plates. Furthermore, this research was pursued to conduct a performance evaluation as to the prototype manufacture and acquire the planned quantity value and the development purpose items. The most significant item for a performance evaluation was estimated for the magnetic adhesive force (G) and in this process, a ferritic permanent magnet (Sr type) with 3700~4000 G of residual induction (Br) and 2640/2770 Oe of coercive force (Hc) was utilized. In addition, other relevant items such as hoist tension (kN), transportation time (sec), and the applied load (Kgf) exerted on the hydraulic cylinders were also evaluated in order to acquire the optimum quantity value. As a result of the evaluation, the relevant device turned out to be suitable for safely transporting the curved steel plates.

영구자석을 적용한 선박용 곡면 철판 이송용 유압식 마그네틱 클램프 이송장치의 성능평가에 대한 고찰 (Performance Evaluation of Hydraulic and Magnetic Clamp Crane for Transporting Curved Steel Plate for Shipbuilding, with Permanent Magnet Applied)

  • 문병영;이성범;이기열
    • 한국해양공학회지
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    • 제29권4호
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    • pp.322-330
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    • 2015
  • As a new technical approach, a hydraulic and magnetic clamp device was developed to realize a magnetic clamp crane system by simultaneously actuating eight individual hydraulic cylinders. In this approach, an Sr-type of ferritic permanent magnet (SrO· 6Fe2O3), rather than the previous electromagnet, was utilized for the purpose of lifting and transporting the large curved steel plates used for manufacturing ships. This study had the goal of developing and manufacturing a hydraulic, magnetic clamp prototype composed of three main parts, including the base frame, cylinder joint, and magnet joint, in order to safely transport curved steel plates. Furthermore, this research included a performance evaluation of the manufactured prototype and acquired the purposed quantity value in the performance test. The most significant item, the magnetic adhesive force (G), was evaluated in a performance test, which utilized a ferritic permanent magnet (Sr type) with 3700~4000 G of residual induction (Br) and 2640/2770 Oe of coercive force (Hc). In particular, relevant items such as the hoist tension (kN), transportation time (s), and applied load (Kgf) on the hydraulic cylinders were also evaluated in order to determine the optimum values.

철골용 클램프 시공방향에 따른 변형 및 성능확인 (Steel Frame Clamp Deformation and Performance Check based on Clamping Orientation)

  • 모승언;임남기
    • 한국건축시공학회지
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    • 제22권2호
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    • pp.161-169
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    • 2022
  • 정부[3]에서는 강관비계를 재래식 비계로 규정하고 일체형 작업발판인 시스템비계를 우선 설치하도록 제도화 하고 강관비계의 사용을 최대한 지양하고 있는 추세이다. 하지만 발전소, 플랜트 현장 등 장비의 진입이 안 되거나 본 구조물의 구조가 복잡한 곳, 그리고 지면에서 비계를 쌓아 올리지 못하는 곳에서는 강관비계를 설치하여 작업할 수 밖에 없다. 고소부위의 H-beam 구조물에 강관비계를 설치하여 작업자들이 안전하게 작업을 할 수 있도록 작업공간을 형성하기 위해서는 철골용 클램프의 성능은 매우 중요한 요소이다. 본 연구에서는 철골용 클램프의 설치 방향별 부재의 변형 및 인장하중에 대해 성능시험 및 구조해석 모델링을 통해 확인한 결과 설치 방향별 성능은 안전인증 기준인 인장하중 10,000N을 만족하는 것으로 확인 되었다. 다만 성능값은 만족하지만 부착부 누름 볼트의 변형발생이 확인되었고, 부착부 본체는 변형이 미미한 것으로 확인되었으므로 철골용 클램프는 하중이 전달되는 방향으로 설치하여 부착부 본체에 하중이 제대로 전달될 수 있도록 하는 것이 보다 안전한 방법이다.

록킹 거동을 하는 꺽쇠형 강재 댐퍼의 횡변형 방지 효과 (The Effect of Preventing Lateral Deformation of the Clamp Type Steel Damper in Rocking Behavior)

  • 이현호
    • 한국구조물진단유지관리공학회 논문집
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    • 제25권5호
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    • pp.141-148
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    • 2021
  • 본 연구에서는 강재 댐퍼의 횡변형을 방지할 수 있는 기술을 검토하여, 꺽쇠형 댐퍼에 적용하였다. 실험방법은 기존 연구와 같이 록킹 거동을 적용하였다. 평가변수는 횡변형 방지 상세 없는 기존 연구결과(SV-260)와 횡변형 방지 상세가 적용된 V-1과 V-1R이다. 여기서 V-1은 횡변형 방지상세가 댐퍼 하단부에 있으며, V-1R은 횡변형 방지상세가 하단부 및 상단부에 있다. 최대 하중 발현 시, 모멘트, 변위비 및 에너지 소산능력을 SV-260을 기준으로 상대 평가한 결과, SV-260 대비 V-1 및 V-1R의 최대모멘트는 1.22배, 1.36배 증가하였으며, 최대변위비는 2.41배, 2.92배 증가하였다. 또한 에너지 소산능력도 각각 1.39배, 1.52배 증가하였다. 따라서 강재 댐퍼에 횡변형 방지 상세를 적용한 것은 적절한 것으로 평가되었다.

초극박재 냉연코일의 연속조업을 위한 Laser Line Welder (Laser Line Welder for Continuous Operation of Cold-rolled Steel Coil)

  • 최준
    • 한국생산제조학회지
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    • 제24권1호
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    • pp.31-37
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    • 2015
  • A laser line welder using a solid-state laser (Yb:YAG) has been manufactured for joining ultra-thin cold-rolled steel coils in steelworks. The coils to be welded primarily range from 0.15 to 0.3 mm in thickness and 800 to 1,100 mm in width. Because the steel plate is extremely thin, it is very important to control the stop positions of the clamp at cutting and welding points. In this study, both hydraulic proportional control valves and LVDT sensor embedded cylinders were used to precisely control and monitor the positions of clamps with complementary stoppers. As a result, the positions could be controlled within an error of ${\pm}30{\mu}m$. Erichsen cupping tests on the welded joints show that the Erichsen index ranges from 4.4 to 4.6 mm. Furthermore, the tensile strength of welding points is comparable to that of the base metal.

Strengthening of T-beams using external steel clamps and anchored steel plates

  • Yunus Dere;Yasin Onuralp Ozkilic;Ali Serdar Ecemis;Hasan Husnu Korkmaz
    • Steel and Composite Structures
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    • 제48권4호
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    • pp.405-417
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    • 2023
  • In order to strengthen the reinforced concrete T-beams having insufficient shear strength, several strengthening techniques are available in the literature. In this study, three different strengthening strategies were numerically studied. First one is affixing steel plates to the beam surfaces. Second one includes tightening external steel bars vertically similar to beam stirrups. The last one is simultaneous application of these two strengthening procedures which is particularly proposed in this work. Available experimental test series in the literature were handled in the study. Finite element (FE) models of reinforced concrete beam specimens having sufficient (Beam-1) and low shear capacity (Beam-2) were created within ABAQUS environment. Strengthened beams with different techniques were also modelled to reflect improved shear capacity. FE simulations made it possible to investigate parameters that were not examined during the previous experimental studies. The results of the analyses were then compared and found consistent with the experimentally obtained data. Experimental and FEM analysis results are in agreement between 1% (closest) and 6%. (maximum). Beam-2 was stregthened with 5 new porposed methods. The rate of increase in shear strength varies between 33% and 64%. It was found that, the strengthening techniques were fairly useful in improving the shear capacity of the considered girder. The model with the proposed strengthening alternative has accomplished a higher load carrying capacity, ductility and stiffness than all of the other models.

새로운 GFRP접합 시스템을 이용한 멤브레인 파빌리옹 (The mobile and modular GFRP-membrane-structure with the new innovative connection system)

  • ;박돈우;;황경주
    • 한국공간구조학회지
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    • 제5권2호
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    • pp.7-15
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    • 2005
  • Currently, the structural material, namely glass fiber reinforced polymer (GFRP) is focused on innovative structure due to lightness, excellent workability and noncorrosive characteristics, etc. However, the lack of GFRP connection technology produces only an imitation of steel and wood structures. This uses univentive design principles as well as unsuitable material applications, causes tons of surplus of materials to be wasted, and results in uneconomical structures, because the characteristics between steel and GFRP are completely different. Thus, this research develops the new, innovative GFRP connection system with considerations of the characteristics of GFRP and adopts it to a mobile und modular membrane pavilion.

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강 슬리브 파단 직선 슬리브의 장력 및 열적 특성 분석 연구 (Study on Tension and Thermal Properties of Corrosive-fractured Steel Sleeve)

  • 안상현;김병걸;김상수;손홍관;박인표;김성규
    • 한국전기전자재료학회논문지
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    • 제21권11호
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    • pp.1036-1041
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    • 2008
  • According to previous report, aged sleeves of old transmission line showed several defaulted installation patterns, which was biased or corrosive-fractured of steel sleeve installed cases. These defects can cause serious accidents such as rapid increasing of sag or falling out of overhead conductor from sleeves. Consequently, the defects lead to the major power outage. Corrosion of steel sleeve is a typical defect by aging of sleeves. And it occupied almost 25 percent of investigated aged sleeves. This paper studied thermal properties and tension for ACSR conductor in case of fractured steel sleeve model by corrosion. The temperature distribution within overhead conductor has a specific gradient. Thermal properties of splice connectors(sleeve and clamp) showed normal behavior. However, mechanical properties were worse than normal sleeves. The detailed results were presented in the text.

Strengthening of reinforced concrete beams using external steel members

  • Demir, Ali;Ercan, Emre;Demir, Duygu Donmez
    • Steel and Composite Structures
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    • 제27권4호
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    • pp.453-464
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    • 2018
  • The objective of this study is to devise an alternative strengthening method to the ones available in the literature. So, external steel members were used to enhance both flexural and shear capacities of reinforced concrete (RC) beams having insufficient shear capacity. Two types of RC beams, one without stirrups and one with lacking stirrups, were prepared in the study. These beams were strengthened with external steel clamps devised by the authors and with external longitudinal reinforcements. Although the use of clamps alone didn't have a significant effect on the load carrying capacity of the tested beams, the ductility increased approximately tenfold and the failure behavior changed from brittle to ductile. Although the use of clamps and longitudinal reinforcements together did not significantly increase the ductility of the beams, it approximately doubled their load capacities. The results of the experimental study were compared to the ones obtained from nonlinear finite element analysis (NLFEA) and it was observed that they were compatible. Finally, it can be concluded that the devised method could be applied to structural members as an alternative to methods in application due to lightness, low-cost, easy applicable and reliable.

노후 송전선로의 가공송전선 직선 슬리브 분석 연구 (The Study on Aged Sleeves for Old Transmission Lines)

  • 김병걸;김상수;손홍관;박인표;장태인;김진한
    • 한국전기전자재료학회논문지
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    • 제20권11호
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    • pp.1009-1014
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    • 2007
  • A detailed study on aged sleeves for old transmission lines was carried out to clarify the deterioration of sleeves and the condition of installation. A lot of removed aged sleeves from transmission lines were investigated. Many biased installed cases and corrosion of steel sleeve part were found. These defects can cause a serious accident such as blackout during operating. The temperature distribution within sleeve of ACSR conductor was precisely measured and examined, conducted as part of series of studies on large currents in transmission lines. According to measurements of the conductor temperature near a joint(sleeve and clamp), the electrical resistance of joint is lower than that of the same length conductor. The detailed results were presented in the text.