• Title/Summary/Keyword: spot diagram

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Development of Resistance Spot Weldability Estimation Using Lobe Diagram for Steel Plate of Automobiles (로브곡선을 이용한 자동차용 신강재의 저항 점 용접성 평가 기술 개발)

  • Kim, Tae-Hyung;Lee, Dong-Ock;Rhee, Se-Hun
    • Journal of Welding and Joining
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    • v.23 no.4
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    • pp.59-65
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    • 2005
  • The resistance spot welding is one of the most commonly used welding process for joining the sheet metal in automotive manufacturing process due to higher deposition rates and higher economy achieved. Control variables in the resistance spot welding for achieving high quality are welding current, welding force and welding time. Generally at the manufacturing scene, welding current Vs welding time lobe diagram is used to estimate weldability because controlling welding force is not practical due to economical reasons. However new automotive steel plates have been developed to make lightweight automobiles and to improve resistance against rusting. Also the weldability of these steel plates are worst than the existing steel plates because of changing bare metal and surface plating effect. In consequence of above mentioned reasons, it is necessary to use welding force to present the lobe diagram. In this study, we obtained the welding force Vs welding current lobe diagram for commonly used GA steel plate and found that the second order repression model of tensile shear strength was useful in reducing the number of experiments, and the indentation, and thickness change during welding were used as a response to estimate quantitatively expulsion.

Optical System Design for CCTV Camera (CCTV 카메라용 광학계 설계)

  • Lee, Soo Cheon
    • Journal of Korean Ophthalmic Optics Society
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    • v.13 no.1
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    • pp.31-35
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    • 2008
  • Purpose: This study is to design a triplet optical system for CCTV camera lens. Methods: It was a telescopic lens with $5^{\circ}$ field angle, 56 mm focal length, 20 mm diameter, and 2/3 inches sized CCD array detector. Results: The performance of the subject optical system was evaluated by applying ray fan, spot diagram, and diffraction optical MTF. The wavelength was achromatized at Fraunhofer C, d and F-line, and both MTF and tangential & sagittal MTF shows more than 70% at spatial frequency of 50 linepairs/mm. Conclusions: The marketable triplet optical system for CCTV camera was designed and its utility was considered.

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Optical system design for recognition of human iris (홍채인식용 광학계 설계)

  • 홍경희
    • Korean Journal of Optics and Photonics
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    • v.11 no.6
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    • pp.390-394
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    • 2000
  • An optical system for iris pattern recognition of the human eye is designed. The lens system is triplet type, and characterized to minimize longitudinal chromatic aberration and Petzval sum. The distance from object to image is 200 mm-300 mm and the effective focal length is 50 mm. Performance of the imaging system is assessed by calculating the ray-fan and spot diagram for Fraunhofer C, d and F line for object height 0 mm, 4 mm and 6 mm. Furthermore, MTFs are calculated. All of the spot sizes are less than 0.05 mm in diameter. The MTF values are higher than 0.5 in the spatial frequency range up to 20 lines/mm for all of the object heights. ights.

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A Study for Resistance Spot Weldability of Pre-sealed Sheet Steel for Automobile Body by Using Pre-current (예비전류를 이용한 자동차용 프리실드 강판의 저항 점 용접성 향상에 관한 연구)

  • Park, Tae-Gyu;Yun, Sang-Man;Rhee, Se-Hun
    • Journal of Welding and Joining
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    • v.27 no.6
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    • pp.36-42
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    • 2009
  • In the present day, new performances are demanded for automobile body steel sheet for example, light weight, durability, resistance corrosion and environmental protection. For an improvement of resistance corrosion, European automobile companies developed pre-sealed steel in 1990's. Pre-sealed steel have organic coated layer upper zinc coated layer. Evaluating a resistance spot weldability of pre-sealed steel plate is important because resistance spot welding is used mainly in automobile body joining process. In this study, evaluating a weldability of pre-sealed steel plate was carried out using lobe diagram, dynamic resistance and high-speed image. Usually, Pre-sealed steel has poor weldability than GA steel's. To improve a weldability of pre-sealed steel sheet, pre-current was applied to welding process. Pre-current is applied prior to base-current. In conclusion, the weldability of pre-sealed steel has been improved than GA steel's by applying pre-current.

Evaluation of Weldability on the Resistance Spot Welding of DP60 Steels for Automotive Chassis (자동차 새시용 DP60강 인버터 DC 저항 점용접의 용접성 평가)

  • Kim, I.J.;Oh, I.H.
    • Journal of the Korean Society of Mechanical Technology
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    • v.13 no.4
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    • pp.143-148
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    • 2011
  • This study analyzes the resistance spot weldability of DP60 steels. To analyze the resistance spot weldability of DP60 steels, tensile strength test and macro-section test were conducted for the resistance spot welds. Acceptable welding conditions were determined as a function of the resistance spot welding process parameters such as electrode force, welding time, and welding current. The lower limit of the welding lobe was the minimum shear tension strength for 590MPa-grade steel while the upper limit was determined whether or not expulsion was detected.

A Study on the Fatigue Behavior of Resistance Spot Welded Part of 5182 Aluminum Aloy Sheet (5182 Al합금판의 전기저항 점용접부 피로거동에 관한 연구)

  • 신현일;박용석;강성수
    • Journal of Welding and Joining
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    • v.16 no.2
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    • pp.84-92
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    • 1998
  • On this study, the variations of hardness and microstructure were observed at he spot-welded part of 5182 alminum alloy sheets with thickness of 1.2 mm. The hardness of spot-welded part of aluminum alloy indicated the lowest value at nugget center. Also, the position where fatigue crack exists was investigated by surveying microstructure of the spot-welded sections. Mean load-deformation diagrams were obtained from static tensile test. Fracture was occurred completely within 5 mm after transforming elastic into plastic area. Fatigue test was stopped when the specimens of fatigue test had the final displacement of 0.2mm and measured fatigue bending angle and crack length. This study utilized them, investigated the relations between fatigue bending angle and fatigue crack length and made a estimation of the fatigue fracture life of resistance spot welded part of 5182 aluminum alloy sheet. The relative equation o fatigue crack length and fatigue failure life can be represented by {TEX}$L_{C}${/TEX}=α{TEX}$N_{f}^ {β}${/TEX}.

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Asymmetric Light curves of Contact and Near-Contact Binaries

  • Rittipruk, Pakakaew;Kang, Young-Woon
    • The Bulletin of The Korean Astronomical Society
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    • v.37 no.2
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    • pp.143.1-143.1
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    • 2012
  • We attempt to investigate the main reason of the asymmetrical light curves of contact and near-contact eclipsing binary base on the hypothesis that cool spot was produced on late type star while hot spot was produced from transferred material from their companion star hitting surface. We select 7 eclipsing binary systems which showed asymmetric light curves and mass transfer. Period variation and mass transfer rate were obtained from O-C diagram. Radial velocity curves and light curves of those 7 eclipsing binary system were adopted from available literature in order to obtain the absolute dimension. For four contact eclipsing binary system (AD Phe, EZ Hya, AG Vir and VW Boo), their component stars belonged to spectral type G to K was fitted by cool spot model. While the other two near-contact systems (RT Scl and V1010 Oph) and one contact system (SV Cen) was fitted by cool spot model. The densities of the materials are adopted from stellar model which calculate by stellar structure code. The calculated spot temperature turns out to agree with the photometric solution but there are no correlate between period variation rate and type of spot.

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Resistance Spot Welding of Dissimilar Materials of Austenitic Stainless Steels and IF (Interstitial Free) Steels (저항 점 용접을 이용한 AISI 316 스테인레스강과 용융아연도금 강판의 이종접합)

  • Lee, Jin-Bum;Nam, Dae-Geun;Kang, Nam-Hyun;Kim, Yang-Do;Oh, Weon-Tae;Park, Yeong-Do
    • Korean Journal of Materials Research
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    • v.19 no.7
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    • pp.369-375
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    • 2009
  • The spot weldability of dissimilar metal joints between stainless steels (AISI316) and interstitial free (IF) steels were investigated. This study was aimed to determine the spot welding parameters for a dissimilar metal joint and to evaluate the dissimilar metal joint's weldability, including its welding nugget shape, tensileshear strength, hardness, and microstructure. The fracture surface was investigated by using a Scanning Electron Microscopy (SEM). The experimental results showed that the shape of nugget was asymmetric, in which the fusion zone of the STS316 sheet was larger due to the higher bulk-resistance. The microstructure of the fusion zone was fully martensite. In order to evaluate the microstructure further, dilution of stainless steels were calculated and imposed onto the Schaeffler diagram. The predicted microstructure from the Schaeffler diagram was martensite. In order to confirm the predicted microstructure, XRD measurements were carried out. The results showed that that initial weld nugget was composed of austenite and martensite.

Resistance Spot Welding Characteristics of Mg Alloy Applying Current Waveform Control (전류 파형 제어를 적용한 마그네슘 합금의 저항 점 용접 특성)

  • Choi, Dong-Soon;Hwang, In-Sung;Kim, Dong-Cheol;Ryu, Jae-Wook;Kang, Moon-Jin
    • Journal of Welding and Joining
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    • v.32 no.2
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    • pp.70-75
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    • 2014
  • In automotive industry, applying of Mg alloy to autobody has been issued recently as a light metal. But poor resistance spot weldability of Mg alloy is blocking commercialization. So studies on improving resistance spot weldability of Mg alloy is increasing continuously. For reduce loss of heat input during welding, inverter DC power source is considered because of short rise time to target welding current. But rapid rising of welding current can increase temperature rapidly in nugget and oxide film between electrode and base metal, and that causes generating expulsion on low welding current range. In this study, for increase optimum welding current range and prevent generating expulsion, applicate various types of welding current waveform controls during resistance spot welding. For analysis effects of each current waveform control, acceptable welding current regions according to electrode force and welding time is determined and lobe diagram is derived. In result, pre heat is proposed as optimum type of welding current waveform control.