• Title/Summary/Keyword: spherical powder

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Effects of the size of Mg powder on the formation of MgB2 and the superconducting properties

  • Kim, D.N.;Jun, B.H.;Park, S.D.;Kim, C.J.;Park, H.W.
    • Progress in Superconductivity and Cryogenics
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    • v.18 no.4
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    • pp.9-14
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    • 2016
  • The effect of the size and shape of magnesium(Mg) powder on the formation of $MgB_2$ and the critical current density($J_{c,}$) of $MgB_2$ bulk was studied. As a precursor for the formation of $MgB_2$, Mg and $MgB_4$ powder, which was synthesized through the reaction of boron (B) with Mg powders, was used. $MgB_4$ was mixed with Mg powders of various sizes, pressed into pellets and heat-treated at $650^{\circ}C-750^{\circ}C$ in flowing argon gas. The XRD analysis of the heat-treated $MgB_2$ samples showed that the volume fraction of $MgB_2$ was the highest as 92.74 % when spherical Mg powder with an average size of $25.7{\mu}m$ was used, whereas the volume fraction was the lowest as 79.64 % when plate-like Mg powder with a size of $34.1{\mu}m$ was used. The superconducting transition temperature ($T_c$) of $MgB_2$ was not sensitive to the characteristics of the Mg powders used. All of the prepared $MgB_2$ samples showed a high $T_c$ of 38.3 K and a small superconducting transition width of 0.2 K-0.5 K. $J_c$ (5 K and 1 T) of $MgB_2$ was the highest as $3.93{\times}10^4A/cm^2$ when spherical Mg powder with a size of $25.7{\mu}m$ was used, whereas $J_c$ was the lowest as $2.18{\times}10^4A/cm^2$when plate-like Mg powder with a size of $34.1{\mu}m$ was used. The relationship between the $J_c$ of $MgB_2$ and the characteristics of the Mg powders used was explained in terms of the volume fraction of $MgB_2$ and the apparent density of the $MgB_2$ pellets.

Influence of Anions on Physical Properties of $\alpha$-Alumina Powder Derived from Boehmite (보헤마이트로부터 $\alpha$-알루미나 분말 제조시 분말 물성에 미치는 음이온의 영향)

  • 임경란;임창섭;장진욱
    • Journal of the Korean Ceramic Society
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    • v.33 no.8
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    • pp.849-854
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    • 1996
  • boehmite which is the by-product in alcohol process contains anions such as $Cl^-,{NO_3}^-.or\; CH_3COO^-$ Influe-nce of these anions was studied on properties of $\alpha$-alumina powders prepared by treating the transformed ${\gamma}$-alumina with the alumina sol and $\alpha$-alumina seeds (d_{50}=0.36\mu\textrm{m}$) Disperal 20/1 and 10/1 containing $Cl^-$ produced spherical powder Disperal 20/2 with ${NO_3}^-$ produced equiaxed powder and Disperal 10/3 with $CH_3$ $COO^-$ irregular shaped and sized powder. All of these $\alpha$-alumina powders were submicron. Although the green density of the alumina powder derived from Disperal 10/1 by calcination at $1200^{\circ}C$/1h. was 53% it did not sinter even at $1550^{\circ}C$ for 2h. which implies that its d50 is greater than $3\mu\textrm{m}$. The others gave green densities in the range of 44~47% but they sintered as well as the AKP-30 at $1500^{\circ}C$/2 h or $1550^{\circ}C$/2 h.

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Hot Petroleum Drying Method to the Preparation of Multicomponent Oxide Ceramic Material (다성분계 산화물의 요업재료 제조를 위한 석유 증발 건조 방법)

  • 변수일
    • Journal of the Korean Ceramic Society
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    • v.14 no.3
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    • pp.163-168
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    • 1977
  • As a wet chemical drying process "hot petroleum drying method" was applied and developed for preparing uniformly fine oxide powder with high purity and sinterreactivity. Using this method solution of sulfates was dried in hot petroleum bath (~17$0^{\circ}C$) to sulfate powder from which corresponding mullite doped by Fe3+ ion was formed. Particle size, shape, decomposition by heat, and phase identification of sulfate andoxide powders determined by DTA, TGA, X-ray diffraction, analysis and electron microscopy: sulfate powder prepared by this drying method is an intimate mixture of the amorphous form of uniformly and finely distributed spherical particles (0.05-0.1$\mu$). Mullitization with the sulfate powder occurs at 110$0^{\circ}C$ in air. The morphology of mullite particle made by firing the sulfate powder at 135$0^{\circ}C$ in oxygen atmosphere is granular of 0.1-0.3$\mu$ in size. This drying process proved to be a very effective method for preparing fine, homogeneous, and highly sinterreactive multicomponent oxide powder without conventional ceramic process of mixing, milling, and granulating. This process can be also applied for preparing electronic ceramic materials which are requisite for high purity and homogeneity.mogeneity.

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Preparation and Sintering Characteristics of Ce0.8Gd0.2O1.9 Powder by Ammonium Carbonate Co-precipitation (탄산암모늄 공침을 이용한 Ce0.8Gd0.2O1.9 분말의 합성 및 소결특성)

  • Yoo, Young-Chang;Chung, Byung-Joo;Sim, Soo-Man
    • Journal of the Korean Ceramic Society
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    • v.49 no.1
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    • pp.118-123
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    • 2012
  • GDC20($Ce_{0.8}Gd_{0.2}O_{1.9}$) powder was synthesized from Ce and Gd nitrate solutions using ammonium carbonate($(NH_4)_2CO_3$) as a precipitant. Attrition-milling of the powder, which had been calcined at $700^{\circ}C$ for 4 h, decreased an average particle size of 2.2 ${\mu}m$ to 0.5 ${\mu}m$. The milled powder consisted of nano-sized spherical primary particles. Due to the excellent sinterability of the powder, sintering of the powder compacts for 4 h showed relative densities of 80% at 1000 $^{\circ}C$ and 96.5% at $1200^{\circ}C$, respectively. Densification was found to almost complete at $1300^{\circ}C$, resulting in a dense and homogeneous microstructure with a relative density of 99.5%. The grains of ~0.2 ${\mu}m$ in size at $1200^{\circ}C$ grew to ~1 ${\mu}m$ in size at $1300^{\circ}C$ as a result of a rapid grain growth.

Preparation of the Nano Cobalt Powder by Wet Chemical Reduction Method (액상환원공정을 이용한 나노 코발트 분말의 합성)

  • Hong, Hyun-Seon;Ko, Young-Dae;Kang, Lee-Seung;Kim, Geon-Hong;Jung, Hang-Chul
    • Journal of Powder Materials
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    • v.18 no.3
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    • pp.244-249
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    • 2011
  • Spherical nanosized cobalt powder with an average size of 150-400 nm was successfully prepared at room temperature from cobalt sulfate heptahydrate ($CoSO_4{\cdot}7H_2O$). Wet chemical reduction method was adopted to synthesize nano cobalt powder and hypophosphorous acid ($H_3PO_2$) was used as reduction agent. Both the HCP and the FCC Co phase were developed while $CoSO_4{\cdot}7H_2O$ concentration ranged from 0.7 M to 1.1 M. Secondary phase such as $Co(OH)_2$ and $CO_3O_4$ were also observed. Peaks for the crystalline Co phase having HCP and FCC structure crystallized as increasing the concentration of $H_3PO_2$, indicating that the amount of reduction agent was enough to reduce $Co(OH)_2$. Consequently, a homogeneous Co phase could be developed without second phase when the $H_3PO_2/CoSO_4{\cdot}7H_2O$ ratio exceeded 7.

Effect of Multi-Sized Powder Mixture on Solid Casting and Sintering of Alumina

  • Cho, Kyeong-Sik;Lee, Hyun-Kwuon;Min, Jae-Hong
    • Journal of the Korean Ceramic Society
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    • v.55 no.4
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    • pp.352-357
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    • 2018
  • The slip casting process is widely used to make green bodies from ceramic slips into dense compacts with homogeneous microstructure. However, stress may be generated inside the green body during drying, and can lead to cracking and bending during sintering. When starting from the spherical powders with mono-size distribution to make the close packed body, interstitial voids on octahedral and tetrahedral sites are formed. In this research, experiments were carried out with powders of three size types (host powder (H), octahedral void filling powder (O) and tetrahedral void filling powder (T)) controlled for average particle size by milling from two commercial alumina powders. Slips were prepared using three different powder batches from H only, H+O or H+O+T mixed powders. After manufacturing green compacts by solid-casting, compacts were dried at constant temperature and humidity and sintered at $1650^{\circ}C$. Alumina samples fabricated from the multi-sized powder mixture had improved compacted and sintered densities.

Formation of Thicker Hard Alloy Layer on Surface of Aluminum Alloy by PTA Overlaying with Metal Powder (알루미늄 합금의 표면경화)

  • Lee, Young-Ho
    • Proceedings of the KWS Conference
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    • 1996.10a
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    • pp.3-15
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    • 1996
  • The formation of a thicker hard alloyed layer have been investigated on the surface of aluminum cast alloy (AC2B) by PTA overlaying process with Cr, Cu and Ni motel powders under the condition of overlaying current 125-200A. overlaying speed 150 mm/min and different powder feeding rate 5-20 g/min. In addition the characteristics of hardening and wear resistance of alloyed layer here been examined in relation to the microstructure of alloyed layer. Main results obtained were summarized as follows: 1) There was an optimum overlaying condition to get a good alloyed layer with smooth surface. This good layer became easy to be formed as increasing overlaying current and decreasing powder feeding rate under a constant overlaying speed. 2) Cu powder was the most superior one in metal powders used due to a wide optimum overlaying condition range, uniform hardness distribution of Hv250-350, good oar resistance and freedom from cracking in alloyed layer with fine hyper-eutectic structure. 3) On the contrary, irregular hardness distribution was usually obtained in Cr ar Ni alloyed layers of which hardness was increased as Cr or Ni contents and reached to maximum hardness of about Hv400-850 at about 60wt%cr or 40wt%Ni in alloyed layer. 4) Cracking occurred in Cr or Ni alloyed layers with higher hardness than Hv250-300 at mere than 20-25wt% of Cr or Ni contents in alloyed layer. Porosity was observed in all alloyed layers but decreased by usage of spherical powder with smooth surface.

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Application of Spray Pyrolysis Process for Production of Ultra Pure and Fine Powder. (고순도 초미립 분체제조를 위한 분무열분해법의 응용)

  • Yu, Jae-Keun;Park, Hee-Beom;Park, Joo-Ill;Han, Jung-Soo;Han, Jin-A;Nam, Yung-Hyeon
    • Proceedings of the KAIS Fall Conference
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    • 2000.10a
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    • pp.39-41
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    • 2000
  • Newly modified spray Pyrolysis system was developed to Produce ultra Pure and fine Powder by spray Pyrolysis Process. In this system, raw material solution was effectively atomized and sprayed into the reaction furnace. Also, thermal decomposition process fully completed in the three zone reaction furnace, and produced powder was effectively collected. A technology to reduce impurities in complex acid solution below 20ppm was also developed. The characteristics of produced powder were studied by changing the reaction conditions such as reaction temperature, the injection velocity of the solution and air, nozzle tip size and concentration of solution. The morphology of powder had spherical shape under the most experimental conditions, and the composition and the particle size distribution were almost uniform. Under the most experimental conditions average particle size of most produced powder was below 100nm.

The Effects of TiC Content on Microstructure of Modified A6013-3wt.%Si Alloy Powder Compact (TiC 첨가량에 따른 개량된 A6013-3wt.%Si 합금 분말성형체의 미세조직 변화)

  • Yoo, Hyo-Sang;Kim, Yong-Ho;Son, Hyeon-Taek
    • Journal of Powder Materials
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    • v.29 no.1
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    • pp.28-33
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    • 2022
  • Aluminum-based powders have attracted attention as key materials for 3D printing owing to their low density, high specific strength, high corrosion resistance, and formability. This study describes the effects of TiC addition on the microstructure of the A6013 alloy. The alloy powder was successfully prepared by gas atomization and further densified using an extrusion process. We have carried out energy dispersive X-ray spectrometry (EDS) and electron backscatter diffraction (EBSD) using scanning electron microscopy (SEM) in order to investigate the effect of TiC addition on the microstructure and texture evolution of the A6013 alloy. The atomized A6013-xTiC alloy powder is fine and spherical, with an initial powder size distribution of approximately 73 ㎛ which decreases to 12.5, 13.9, 10.8, and 10.0 ㎛ with increments in the amount of TiC.

Ball-milling Effect on the Sinterability of the $UO_2$ ex-AUC Powder (AUC 공정으로 변환된 $UO_2$ 분말의 소결성에 미치는 Ball-milling효과)

  • Kim, H.S.;Park, C.H.;Park, C.J.;Choi, C.B.;Jung, S.H.;Suk, H.C.
    • Nuclear Engineering and Technology
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    • v.26 no.2
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    • pp.190-196
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    • 1994
  • In order to investigate the ball-milling effect on the property changes of UO$_2$ ex-AUC powder, the sinterability of ball -milled powder was studied in terms of the ball -milling time. Spherical shape was found to be kept for ball-milled UO$_2$ powder and the particle size showed a bimodal distribution, which seems to have a higher packing ratio compared with those having monomodal gaussian distribution. The increase of sintered density of the ball -milled UO$_2$ powder is assumed to be mainly affected by the packing ratio, which increase with longer ball -milling time. It is confirmed that the sinterability of UO$_2$ ex-AUC powder is improved by the ball-milling process.

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