• Title/Summary/Keyword: solar cell manufacturing

검색결과 176건 처리시간 0.027초

모의 설계에 따른 Photovoltaic cells의 전기적 특성 (Electrical Properties of Photovoltaic cells depending on Simulated design)

  • 최현민;정인범;김귀열;김태완;홍진웅
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2010년도 하계학술대회 논문집
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    • pp.36-36
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    • 2010
  • Currently, there are several newly developed energy resources for the future to replace petroleum resources such as hydrogen fuel cell, solar cell, wind power, and etc. Among them, solar cell has attracted a worldwide concern, because it has an enormous amount of resources. In general, a study of solar cells can be classified in to an area of bulk type and thin-film type. Inorganic solar cells based on silicon have been tremendously developed in technology and efficiency. However, since there are many lithographic steps, high processing temperature approximately $1000^{\circ}C$, and expensive raw materials, a manufacturing cost of device are nearly reaching a limit. Contrary to those disadvantages, organic solar cells can be manufactured at room temperature. Also, it has many advantages such as a low cost, easy fabrication of thin film, and possible manufacture to a large size. Because it can be made to be flexible, research and development on solar cells are actively in progress for the next generation. ever though an efficiency of the organic solar cell is low compared to that of inorganic one, a continuous study is needed. In this paper, we report optimal device structure obtained by a program simulation for design and development of highly efficient organic photovoltaic cells. we have also compared simulated results to experimental ones.

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Textured-AZO/AZO/Glass 투명전극을 갖는 염료감응 태양전지의 광전변환 특성 (Photoelectric Conversion Properties of Dye-sensitized Solar Cell in the Transparent Electrode of Textured-AZO/AZO/Glass)

  • 서빙;박춘배;황근창
    • 한국전기전자재료학회논문지
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    • 제25권1호
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    • pp.37-43
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    • 2012
  • We were studied that AZO conductive thin film can substitute for FTO electrode in dye sensitized solar cell. Three types of AZO films were deposited on soda-lime glass(AZO/glass, AZO/AZO/glass, textured AZO/AZO/glass) using RF magnetron sputtering process and investigated their properties of electrical, optical, and photoelectric conversion rate. The textured AZO/AZO/glass has the lowest resistivity of $3.079{\times}10^{-4}\;{\Omega}cm$ among other films. And the optical transmittance rate was better than both non textured AZO/AZO/glass and FTO/glass in the visible region. After manufacturing dye solar cells using the three types of AZO films, the textured AZO/AZO/glass showed the highest photoelectric conversion rate of 3.68% among AZO samples. But the transformation rate was slightly lower than FTO cells (4.52%). However, the conductive film of textured AZO/AZO/glass can be applicable to use an electrode in solar cells as cost-effective products.

Si 태양전지 금속배선 공정을 위한 나노 Ag 잉크젯 프린터 제작 및 응용 (Manufacturing of Ag Nano-particle Ink-jet Printer and the Application into Metal Interconnection Process of Si Solar Cells)

  • 이정택;최재호;김기완;신명선;김근주
    • 반도체디스플레이기술학회지
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    • 제10권2호
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    • pp.73-81
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    • 2011
  • We manufactured the inkjet printing system for the application into the nano Ag finger line interconnection process in Si solar cells. The home-made inkjet printer consists of motion part for XY motion stage with optical table, head part, power and control part in the rack box with pump, and ink supply part for the connection of pump-tube-sub ink tanknozzle. The ink jet printing system has been used to conduct the interconnection process of finger lines on Si solar cell. The nano ink includes the 50 nm-diameter. Ag nano particles and the viscosity is 14.4 cP at $22^{\circ}C$. After processing of inkjet printing on the finger lines of Si solar cell, the nano particles were measured by scanning electron microscope. After the heat treatment at $850^{\circ}C$, the finger lines showed the smooth surface morphology without micropores.

염료흡착 시간에 따른 염료감응형 태양전지의 출력 특성 및 내부 임피던스 분석 (Analyses of the Output Characteristics and the Change of Internal Impedance of Dye-sensitized Solar Cell According to the Adsorption Time)

  • 김희제;이정기;서현웅;손민규;신인영;안태풍;김진경
    • 전기학회논문지
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    • 제59권1호
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    • pp.102-107
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    • 2010
  • Dye-sensitized solar cell (DSC) has been expected to be an alternative to the conventional silicon solar cell due to simple manufacturing process and low fabrication casts. In order to improve productivity of DSC, we attempted to optimize the required time of the adsorption process. According to the change in the adsorption time from 1 to 24h, We analyzed the output characteristics and the change of internal impedance. As a result, The outputs of DSC were continuously increased until 12h of the adsorption time and remained the same after that. Also, We reconfirmed this result that 12h was optimum adsorption by the analysis of the electrochemical impedance spectroscope because the internal impedance was similar to the output.

Solar Cell Wafer용 Squaring & Grinding Machine의 진동 억제를 위한 설계 변경 (Design Alterations of a Squaring & Grinding Machine for the Solar Cell Wafer to Suppress Vibrations)

  • 신호범;노승훈;윤현진;길사근;김영조;김건형;한대성
    • 반도체디스플레이기술학회지
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    • 제16권3호
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    • pp.47-52
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    • 2017
  • Solar cell industry requires high technologies to stabilize apparatuses for the wafer manufacturing. Vibrations of squaring & grinding machines are one of the most critical factors for causing residual stresses of ingots, which are the main reasons of the breakage in the following processes such as wire sawing, cleaning, and modularity. In this study, the structure of a squaring & grinding machine has been analyzed through experiments and computer simulations to figure out the ways to suppress the vibrations effectively, and further to minimize the breakage of wafers. The result shows that simple design changes of applying a few ribs can improve the stability of the machine.

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태양전지 웨이퍼용 Wire Saw안정화를 위한 지지구조 개선 (Design of the Supporting Structure of a Wire Saw for the Solar Cell Wafer)

  • 이일환;노승훈;김동욱;박인규;길사근;김영조
    • 반도체디스플레이기술학회지
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    • 제17권3호
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    • pp.59-64
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    • 2018
  • In recent years, the solar cell market has steadily grown with the demand for new energies. And wire sawing is one of the most critical processes in manufacturing solar cell wafer which is supposed to affect the breakage of wafers most during the process and afterwards. Generally, the defects of the wafers are generated from the structural vibrations of the machine. In the sawing process, the vibrations cause unnecessary normal stress on the cut surface of wafers, and eventually create the surface damage or leave the residual stress. In this study, the dynamic properties of a wire saw have been analyzed through the frequency response test and the computer simulation. And the effects of the design alterations have been investigated to stabilize the machine structure and further to reduce the vibrations. The result shows that relatively simple design alterations of supporting structure without any change of major parts of the machine can suppress the vibrations of the machine effectively.

양면형 BIPV 시스템의 커튼월 적용에 따른 온도 및 발전특성 분석 (Analysis of Temperature and Power Generation Characteristics of Bifacial BIPV System Applied into Curtain Wall)

  • 강준구;김용재;김준태
    • 한국태양에너지학회 논문집
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    • 제35권4호
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    • pp.57-66
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    • 2015
  • BIPV system not only produces electricity at building, but also acts as a material for building envelope. Thus, it can increase the economical efficiency of PV system by saving the cost for building materials. Bifacial solar cell can convert solar energy to electrical energy from both sides of the cell. In addition, it is designed as 3 busbar layout which is the same with ordinary mono-facial solar cells. Therefore, many of the module manufacturers can easily use the bifacial solar cells without changing their manufacturing equipments. Moreover, bifacial PV system has much potential in building application by utilizing glass-to-glass structure of PV module. However, the electrical generation of the bifacial PV module depends on the characteristics of the building surface which faces the module, as well as outdoor environment. Therefore, in order to apply the bifacial PV module to building envelope as BIPV system, its power generation characteristics are carefully evaluated. For this purpose this study focused on the electrical performance of the bifacial BIPV system through the comparative outdoor experiments. As a result, the power generation performance of the bifacial BIPV system was improved by up to 21% compared to that of the monofacial BIPV system. Therefore, it is claimed that the bifacial BIPV system can replace the conventional BIPV system to improve the PV power generation in buildings.

전하선택형 태양전지의 연구개발 동향 (Research and Development Trend of Carrier Selective Energy Contact Solar Cells)

  • 조은철;조영현;이준신
    • Current Photovoltaic Research
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    • 제6권2호
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    • pp.43-48
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    • 2018
  • The traditional silicon heterojunction solar cells consist of intrinsic amorphous silicon to prevent recombination of the silicon surface and doped amorphous silicon to transport the photo-generated electrons and holes to the electrode. Back contact solar cells with silicon heterojunction exhibit very high open-circuit voltages, but the complexity of the process due to form the emitter and base at the backside must be addressed. In order to solve this problem, the structure, manufacturing method, and new materials enabling the carrier selective contact (CSC) solar cell capable of achieving high efficiency without using a complicated structure have recently been actively developed. CSC solar cells minimize carrier recombination on metal contacts and effectively transfer charge. The CSC structure allows very low levels of recombination current (eg, Jo < 9fA/cm2), thereby achieves high open-circuit voltage and high efficiency. This paper summarizes the core technology of CSC solar cell, which has been spotlighted as the next generation technology, and is aiming to speed up the research and development in this field.

ESD 스프레이를 이용한 OPV 제작 기법 (Fabrication Method of OPV using ESD Spray Coating)

  • 김정수;조정대;김동수
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2010년도 춘계학술대회 초록집
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    • pp.84.2-84.2
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    • 2010
  • PEMS (printed electro-mechanical system) is fabricated by means of various printing technologies. Passive and active components in 2D or 3D such as conducting lines, resistors, capacitors, inductors and TFT, which are printed with functional materials, can be classified in this category. And the issue of PEMS is applied to a R2R process in the manufacturing process. In many electro-devices, the vacuum process is used as the manufacturing process. However, the vacuum process has a problem: it is difficult to apply toa continuous process as a R2R printing process. In this paper, we propose an ESD (electro static deposition) printing process has been used to apply an organic solar cell of thin film forming. ESD is a method of liquid atomization by electrical forces, anelectrostatic atomizer sprays micro-drops from the solution injected into the capillary, with electrostatic force generated by electric potential of about tens of kV. ESD method is usable in the thin film coating process of organic materials and continuous process as a R2R manufacturing process. Therefore, we experiment the thin films forming of PEDOT:PSS layer and Active layer which consist of the P3HT:PCBM. The result of experiment, organic solar cell using ESD thin film coated method is occurred efficiency of about 1.4%. Also, the case of only used to ESD method in the active layer coating is occurred efficiency of about 1.86% as the applying a spin coating in the PEDOT:PSS layer. We can expect that ESD method is possible for continuous process to manufacture in the organic solar cell or OLED device.

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마이크로 박판 미세 패턴 성형공정의 성형성에 대한 해석적 연구 (An Analysis of Formability of Micro Pattern Forming on the Thin Sheet Metal)

  • 차성훈;신명수;김종호;이혜진;김종봉
    • Elastomers and Composites
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    • 제44권4호
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    • pp.384-390
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    • 2009
  • 롤-롤(Roll to roll) 성형은 공정이 비교적 간단하고 생산 효율이 높은 중요한 금속 성형 공정이다. 이러한 이유로 롤-롤 성형 공정은 최근에 솔라셀 집전판, 디스플레이 격벽구조, 그리고 회로기판 성형 등 넓은 범위에서의 활용이 검토되고 있다. 본 연구에서는 솔라셀 집전판에 수십만 개의 홈을 성형하는 공정에 대해 유한요소해석을 수행하였다. 수백만 개 홈에 대한 성형을 해석하는 것은 컴퓨터 용량과 시간의 문제로 불가능하기 때문에 공정 설계를 가능하게 하는 최소의 문제 영역을 해석 결과를 바탕으로 설정하였다. 그리고, 홈의 형상과 온도에 따른 해석을 수행하여 그 결과를 분석함으로서 공정 설계의 방향성을 제시하였다.