• Title/Summary/Keyword: single crack

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The Retardation Behaviors due to a Single Overload and High-Low Block Loads, and Retardation Model in 7075-T73 Aluminum Alloy (7075-T73 알루미늄 합금의 단일과대 및 고-저블럭하중에 의한 지연거동과 수명예측 모델)

  • 김정규;송달호;박병훈
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.9
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    • pp.1605-1614
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    • 1992
  • The effects of % overload (% O.L), baseline stress intensity factor range (.DELTA. $K_{b}$) and dimension-less crack depth (a/W) are examined for the retardation behaviors after a single overload and high-low block loads in 7075-T73 aluminum alloy. And wheeler model, which is one of the fatigue life prediction models, is modified to predict retardation life using these test results. The retardation cycles( $N_{d}$) increased with a decrease in a/W and an increase in % O.L. and (.DELTA. $K_{b}$) These effects are more severe after high-low block loads than single overload. In the case of single overload, the main mechanisms of the retardation are the crack closure and the relaxation of K due to crack branching. But in the case of high-low block loads, that of the main mechanism is the crack closure caused by the accumulated compressive residual stree at the crack tip, which is related with the contact of fracture surfaces. Test results were multiple regression analyzed and got regressed shaping correction factors, (n)$_{REG}$, as function of %O.L., a/W and (.DELTA. $K_{b}$) Wheeler model is modified by using these (n)$_{REG}$. The number of delay cycles calculated by modified Wheeler model were in good agreement with the test results of this study.y.udy.y.y.y.

Analysis on the Interface Edge Crack in Aluminum Bonded Single Lap-joint (알루미늄 단순겹치기 접착이음의 에지계면균열에 대한 연구)

  • Yu, Y.C.;Park, J.H.;Jeong, E.S.;Yi, W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.655-659
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    • 1997
  • The analysis of cracks at the interface between dissimilar materilar has received a great deal of attention in recent years. In this paper we conducted the static tensile test for the aluminum bonded single lap-joint with the interface edge crack. Comparing this results, that is ultimate load and strain value of aluminum adherend by strain gauge with the fracture mechanics parameters, compliance and stress intensity factors acquied from the boundary element analysis, we concluded that there are critical value of crack length to provoke the interface fracture.

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Analytical crack growth in unidirectional composite flywheel

  • Lluis Ripoll;Jose L. Perez-Aparicio;Pere Maimi;Emilio V. Gonzalez
    • Coupled systems mechanics
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    • v.12 no.2
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    • pp.183-197
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    • 2023
  • Scarce research has been published on crack propagation fracture of flywheels manufactured with carbon fiber-reinforced polymers. The present work deals with a calculation method to determine the conditions for which a crack propagates in the axial direction of the flywheel. The assumptions are: flywheels made with just a single thick ply or ply clustering laminates, oriented following the hoop direction; a single crack is analyzed in the plane defined by the hoop and axial directions; the crack starts close to one of the free edges; its axial length is initially large enough so that its tip is far away from that free edge, and the crack expands the entire circumferential perimeter and keeps its concentric position. The developed method provides information for a good design of flywheels. It is concluded that a fracture-based crack propagation criterion generally occurs at a lower speed than a stress-based criterion. Also, that the evolution of failure with thickness using the fracture criterion is exponential, demonstrating that thin flywheels are relatively not sensitive to crack propagation, whereas thick ones are very prone.

Small Fatigue Crack Measurement and Crack Growth Characteristics for Smooth and Notch Specimens (평활 및 노치재의 미소피로균열측정과 성장특성)

  • 이종형
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.9
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    • pp.2145-2152
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    • 1993
  • The objective of this paper is to examine the detection limit, growth characteristics and notch curvature radius in short crack problem. Measurement techniques such as ultrasonic method and back-face strain compliance method were adopted. The fatigue crack growth rate of the short crack is slower than that of a long crack for a notched specimen. The characteristic of crack growth and crack closure is same as the case of a delay of crack growth caused by constant amplitude load for an ideal crack or single peak overload for a fatigue crack. The short crack is detected effectively by ultrasonic method. A short surface crack occurs in the middle of specimen thickness and is transient to a through crack depth is larger than the notch curvature radius.

단일 과대하중에의한 크랙지연 거동에 관한 연구

  • 송삼홍;권윤기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.04b
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    • pp.328-332
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    • 1993
  • Single overload tests are carried out for SS41. Specimens are used hollow type and solid type that stress condition prevail plane stress and plane strain at surface crack. According to the crack initiation and propagation period, single overload applies to three regime and overload ratios change into 1.5, 2.0. Crack retardation zones at initation range aren't different in both specimens respectively, however at propagation range come into large scale in hollow specimen. Delayed load cycles come into large scale in solid type. And the more the overload ratio increase, the larger the retardation zone increase but the magnitude doesn't exactly equal to the expected from the overload ratio.

The Correlation between Fatigue Fracture Crack Surface Friction and Crack Closure Effect in Crack Growth under Mixed-mode loading (혼합모드 하중 하에서의 균열성장 중 피로파단면 마찰과 균열닫힘효과의 상호관계)

  • Seo, Ki-Jeong;Song, Sam-Hong;Lee, Jeong-Moo
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.214-219
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    • 2004
  • Crack tip behavior of single mode loading condition(mode I)depend on tensile loading component but one of mixed mode loading condition(mode I+II) have influenced on shear loading component like the practical structure. Because crack closure is caused by shear loading component under mixed-mode loading a research on the behavior in the stage of crack initiation and propagation require to be evaluate about crack closure effect by fatigue crack surface friction. For that reasion we examined the behavior at the crack tip by direct measuring method. Measured behavior at the crack tip was analyzed through vector crack tip displacement. As a result, crack propafation equation was corrected by considering with crack closure effect. In addition we compared fatigue fracture crack surface and crack closure level.

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Effect of Ca Implantation on the Sintering and Crack Healing Behavior of High Purity $Al_2$O$_3$ Using Micro-Lithographic Technique -II. Hexagonal Ligaments and Type of Healing (Ion Implantation으로 Ca를 첨가한 단결정 $Al_2$O$_3$의 Crck-Like Pore의 Healing 거동-H. Hexagonal Ligaments and Type of Healing)

  • 김배연
    • Journal of the Korean Ceramic Society
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    • v.36 no.8
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    • pp.813-819
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    • 1999
  • Inner crack-like pores with controlled amount of Ca impurity level in the high purity alumina single crystal sapphire had been created by micro-fabrication technique which includes ion implantation photo-lithography Ar ion milling and hot press technique. The morphological change and the healing of crack-like pore in the Ca doped high purity single crystal alumina during high temperature heat treatment in vacuum were observed using optical microscopy. The hexagonal bridging ligaments were developed and the size of hexagonal bridging ligaments had been increased with temperature and Ca amount and had grown to their corner rounded. It appeared that the hexagonal bridging ligaments would have an equilbrium size with temperature and the amount of Ca addition. Three kinds of crack-like pore healing type were observed. Edge regression and ligament growth were observed from relatively low temperature in the crack-like pore. Edge regression were found in almost all of the crack-like pore but the ligament growth were found only in the several crack-like pores accelerating heating very fast. Flow type healing was observed above $1800^{\circ}C$ and It healed the crack-like pore very slowly.

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A Study on the Mirror-like machining of MgO Single Crystal with Optimum In-process Electrolytic Dressing System (최적 전해드레싱을 적용한 단결정 산화마그네슘(MgO)의 경면가공에 관한 연구)

  • 김정두
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1995.10a
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    • pp.76-81
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    • 1995
  • MgO single crystal is widely used as a the material of high temperature resistance, but is difficult to grind because of brittleness and crack generation. Therefore, superabrasive diamond wheel is required for mirror like grinding of this material. This study describes a newly proposed optimum in-process electrolytic dressing system for carrying out effective dressing of superbrasive diamond wheel. Using this system the grinding surface of MgO single crystal was improved, the grinding force was very l9ow and crack was removed. In conclusion, this system is good to obtain the efficient grinding and mirror-like grinding without crack of MgO single crystal.

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A Experimental Study on the Fatigue Crack Growth Behavior of Thick Plate with Repaired Crack (보수된 균열을 가진 두꺼운 평판의 피로균열 성장 거동에 관한 실험적 연구)

  • Chung, Ki-Hyun;Yang, Won-Ho;Kim, Cheol;Sung, Ki-Deug
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.292-298
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    • 2001
  • An experimental investigation of the effect of composite patching repair was conducted to characterize the fatigue crack growth behavior in thick A16061-T6 (6mm) panels with single bonded patch by fiber reinforced composite patch. Four patch lengths and no patch plate were examined. An analytical procedure, involving three-dimensional finite element method having three layers to model cracked aluminum plate, epoxy by adhesive and composite patch, is calculated the stress intensity factors. From the calculated stress intensity factors, the fatigue crack growth rates are obtained. At the single patching type, different fatigue crack growth ratios through the plate thickness were investigated by using the experimental and analytical results. The results demonstrated that there was a definite variation in fatigue life depending on the size of composite patch. While crack reached the patch end, retardation of crack growth was also revealed in the bonded repair.

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Extended Compliance Solution of ESET Specimen for Thermal fatigue Crack Growth Test (열피로 균열성장시험을 위한 ESET 시편의 확장된 컴플라이언스 해)

  • Lee, Ho-Jin;Kim, Maan-Won;Lee, Bong-Sang
    • Journal of the Korean Society of Safety
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    • v.20 no.1 s.69
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    • pp.62-67
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    • 2005
  • An eccentrically-loaded single edge crack tension specimen (ESET) is similar to a compact tension(CT) specimen loaded in tension-tension. The standard ESET specimen exhibits advantages over other types of cracked specimen, such as n, single-edge crack, and middle-crack tension specimen. The details of ESET specimen configuration, test procedure, and calculations are described in ASTM E647 standard. However, a difficulty in attaching COD gage to the knife-edge on the front foe of the specimen can be found when the size of ESET specimen is small for rapid cooling and heating in thermal fatigue testing. The finite element analysis is performed for the ESET specimen with projected knife-edge on the front foe and a crack-length-compliance equation is suggested for the new specimen configuration. Calibration test are conducted with 347 stainless steel to compare the measured crack length with the calculated crack length from the suggested compliance expression. The test results showed good agreements with those of analysis.