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A Study on the Development of the Dynamic Photoelastic Hybrid Method for Two Dissimilar Isotropic Bi-Materials (두 상이한 등방성 이종재료용 동적 광탄성 하이브리드법 개발에 관한 연구)

  • Sin, Dong-Cheol;Hwang, Jae-Seok;Gwon, O-Seong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.3
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    • pp.434-442
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    • 2001
  • When the interfacial crack of two dissimilar isotropic bi-materials is propagated with constant velocity along the interface, stress and displacement components are derived in this research. The dynamic photoelastic experimental hybrid method for bimaterial is introduced. It is assured that stress components and dynamic photoelastic hybrid method developed in this research are valid. Separating method of stress component is introduced from only dynamic photoelastic fringe patterns. Crack propagating velocity of interfacial crack is 80∼85% (in case of aluminum, 24.3∼25.9%) of Rayleigh wave velocity of epoxy resin. The near-field stress components of crack-tip are similar with those of pure isotropic material under static or dynamic loading, but very near-field stress components of crack-tip are different from those.

Determination of CTOD & CTOA Curve for Structural Steel Hot-Rolled Thin Plates (일반 구조용강 열간압연 박판에 대한 CTOD와 CTOA 곡선 결정)

  • 이계승;이억섭
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.729-732
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    • 2003
  • The K-R design curve is an engineering method of linear-elastic fracture analysis under plane-stress loading conditions. By the way, linear-elastic fracture mechanics (LEFM) is valid only as long as nonlinear material deformation is confined to a small region surrounding the crack tip. Like general steels, it is virtually impossible to characterize the fracture behavior with LEFM, in many materials. Critical values of J contour integral or crack tip opening displacement (CTOD) give nearly size independent measures of fracture toughness, even for relatively large amounts of crack tip plasticity. Furthermore, the crack tip opening displacement is the only parameter that can be directly measured in the fracture test. On the other. the crack tip opening angle (CTOA) test is similar to CTOD experimentally. Moreover, the test is easier to measure the fracture toughness than other method. The shape of the CTOA curve depends on material fracture behavior and, on the opening configuration of the cracked structure. CTOA parameter describes crack tip conditions in elastic-plastic materials, and it can be used as a fracture criterion effectively. In this paper, CTOA test is performed for steel JS-SS400 hot-rolled thin plates under plane-stress loading conditions. Special experimental apparatuses are used to prevent specimens from buckling and to measure crack tip opening angle for thin compact tension (CT) specimens.

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Study for Applicability of Polymer and Polymer Coated Metal Materials within PBF System (PBF 시스템에서 고분자 및 금속 소재 적용성 연구)

  • Kim, Dong Soo;Bae, Sungwoo
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.9
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    • pp.765-771
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    • 2015
  • In an Additive Manufacturing (AM) system emplying the Powder Bed Fusion (PBF) system, polyamide-12 powder is currently recognized as the general material used. The Polyamide-12 powder's properties include an average particle size of 58 $58{\mu}m$, a density of 0.59 g/cm3, and melting point of $184^{\circ}C$, and can also be to used coat materials for metal powder. For this reason, the sintering process is similar to the polymer powder and polymer coated metal powder process, except during the post-process. The polyamide-12 powder has some disadvantages such as its high cost and the fact that it can only be used for the provided equipment from the maker. Therefore, this study aims to perform the applicability of new material, polymer and polymer coated metal, to the PBF system.

Chip Forming Characteristics of Bi-S Free Machining Steel (Bi-S 쾌삭강의 칩생성특성)

  • 조삼규
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.3
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    • pp.48-54
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    • 2000
  • In this study the characteristics of chip formation of the cold drawn Bi-S free machining steels were assessed. And for comparison those of the cold drawn Pb-S free machining steel the hot rolled low carbon steel which has MnS as free machining inclusions and the conventional steels were also investigated. During chip formation the cold drawn free machining steels show relatively little change in thickness and width of chip compare to those of the conventional carbon steels. And a single parameter which indicates the degree of deformation during chip formation chip cross-section area ratio is introduced. The chip cross-section area ratio is defined as chip cross-section area is divided by undeformed chip cross-section area. The variational patters of the chip cross-section area ratio of the materials cut are similar to those of the shear strain values. The shear stress however seems to be dependent on the carbon content of the materials. The cold drawn Bi-S and Pb-S steels show nearly the same chip forming behaviors and the energy consumed during chip formation is almost same. A low carbon steel without free machining aids shows poor chip breakability due to its high ductility. By introducing a small amount of free machining inclusions such as MnS Bi, Pb or merely increasing carbon content the chip breakability improves significantly.

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Consolidation of Incineration Fly Ash by Solvothermal Reaction

  • Masuda, Kaoru;Endoh, Shigehisa
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.655-658
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    • 2001
  • The generation of fly ash tends to increase yearly so that this is currently considered a big environmental concern, which requires appropriate treatment approaches. In this research the consolidation of incineration fly ash by the hot-press solvothermal reaction was investigated to provide an alternative process for the treatment and utilization of this waste material. Results showed that at reaction conditions of 52 K treatment, 20 ㎫ pressure and 60 minutes treatment time, the resulting consolidate exhibited a compressive ness strengths of 37-40 ㎫, a tensile strength of 6.5-7.0 ㎫ and a Rockwell hardness of 20-23 RH15W. These properties are comparable to the compressive ness strength of Portland cement which ranges from 30-40 ㎫ as well as with the tensile strengths of mortar, ganite, artificial lightweight aggregate and solidified high connote whose values are 2-2.5 ㎫, 5-9 ㎫, 5-10 ㎫ and 3-5 ㎫ respectively- Furthermore, by mixing fly ash with glass at 50% ratio and then subjecting to similar treatment conditions, a consolidate with even higher tensile strength of 12.5-13.3 ㎫ and hardness of 77-80 RH15W may be achieved.

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Nd Model Age and Nd Isotopic Evidence of Granitoid Rocks in the Gwangju-Naju Area, Korea (광주-나주지역 화강암류에 대한 네오디움 표본연령 및 동위원소 특성연구)

  • Park, Young Seog
    • Economic and Environmental Geology
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    • v.30 no.2
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    • pp.153-161
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    • 1997
  • Diagrams of $^{87}Sr/^{86}Sr$ versus Ba/Nb and MgO/FeO are scattered, and $^{87}Sr/^{86}Sr$ variation with the increase of $SiO_2$ are scattered in Gwangju granitoid. Diagrams of $(^{87}Sr/^{86}Sr)$i versus $(^{143}Nd/^{144}Nd)$i and ${\varepsilon}Nd$ versus 1/Nd variation are also scattered in Gwangju granitoid. It shows that the source magma of Gwangju granitoid are derived from partial melting materials of heterogeneous upper crust. Very low ${\varepsilon}Nd$ values (-15.19~-19.49) and very high ${\varepsilon}Sr$ values (92.72~308.85) mean that the source magma of Gwangju granitoid is derived from sedimentary substance melting. According to $(^{87}Sr/^{86}Sr)$ 180Ma, and the plot of ${\varepsilon}Sr$ versus ${\varepsilon}Nd$, the Gwangju granitoid shows that the source magma is derived from upper crust materials. Nd model ages of Gwangju granitoid (1.82~2.42G.A.) are older than meta-sediments of Okcheon formation (1.15~1.60G.A.) and similar or close to Pre-Cambrian gneiss complex of Ryoungnam massif (2.17~2.47G.A.or 2.11~2.38G.A.).Therefore, the source magma of the Gwangju granitoid could be derived from the partial melting of Pre-Cambrian gneiss complex of Ryoungnam massif.

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Aspherical Lens Design and Injection Mold Analysis Using Extracted Shape Information (형상정보 추출을 통한 비구면 렌즈 설계 및 성형해석에 관한 연구)

  • Song, K. H.;Kim, B. C.;Yoon, H. S.;Yang, J. K.;Kim, K. B.;Xiao, H.;Cho, M. W.
    • Transactions of Materials Processing
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    • v.24 no.6
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    • pp.437-442
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    • 2015
  • The development of polishing technology has enabled the production of injection molds with high quality surfaces and shapes. For products such as mobile phones which require high quality performance the use of plastic materials has many constraints such as shrinkage and deflection. The purpose of the current research is to use reverse engineering in order to find and analyze the data of a selected aspherical lens and then creating a process to design an improved lens. Additionally, the improved lenses are subject to molding analysis. In order to solve this problem, the lens construction program, Zemax, was used to analyze and optimize performance. In the case of optimization, the object was to eliminate spherical aberration and to find good MTF data. The result of the optimization data was similar to the MTF data found from a random lens. Specific resin and analysis conditions were selected and CAD modeling was done to enhance the injection molding analysis.

Analysis of the Surface Characterisitics of Microstickies by Contact Angle Measurement (접촉각 측정을 통한 스틱키의 표면화학적 특성 분석)

  • Park, Il;Lee. Hak-Lae
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.37 no.2 s.110
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    • pp.21-29
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    • 2005
  • Increase in the utilization rate of recycled paper has significantly increased the problem associated with stickies. Despite the effort to eliminate contaminants from recycled furnishes, stickies are still the most serious obstacle in using recycled paper. The amount of micro stickies that are too small to be eliminated by screening, tends to increase significantly as the closure level of white water system is increased and the quality of raw material deteriorates. To establish a process efficient in removing micro stickies is strongly required. In this study, the surface characteristic of micro stickies was investigated with contact angle measurement. Surface energies of MCC, PSA film and model micro stickies were 53.37 mN/m, 29.75mN/m, and 29.63mN/m, respectively. This indicates that the surface characteristic of MMS is very similar to PSA. Thus, solvent coating of PSA and evaporation of the solvent provided excellent model micro stickies for flotation experiment.

The Hydrogenation Behaviors of V-xAl (x=1, 5wt.%) Composites by Mechanical Alloying (기계적 합금화법으로 제조한 V-xAl (x=1, 5wt.%) 복합재료의 수소화 반응 거동)

  • Kim, Kyeong-Il;Hong, Tae-Whan
    • Journal of Hydrogen and New Energy
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    • v.22 no.4
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    • pp.458-464
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    • 2011
  • Recently, one of the hydrogen production methods has attracted using dense metallic membrane. It has high hydrogen permeation and selectivity which hardly could adopt industrial product because of high cost, hydrogen embrittlment and thermal stability. Meanwhile, vanadium has high hydrogen solubility and it use to instead of Pd-Ag amorphous membrane. Aluminum carried out blocking hydrogen diffusion on grain boundary therefore protecting hydrogen embrittlement. Most of dense metallic membrane is solution diffusion mechanism. The solution diffusion mechanism was very similar hydrogen storing steps such as steps of metal hydride. Thus, V-Al composites were fabricated to use hydrogen induced mechanical alloying. The fabricated V-Al composites were characterized by XRD, SEM, EDS and simultaneous TG/DSC analyses. The hydrogenation behaviors were evaluated using a Sievert's type automatic PCT apparatus. The hydrogenation behaviors of V-Al composites was evaluated too low hydrogen stored capacity and fast hydrogenation kinetics. In PCI results, V-Al composites had low hydrogen solubility, in spite of that, hydrogen kinetics was calculated very fast and hydrogen absorption/desorption contents were same capacity.

Study of a Conducting Nafion Film-Gold Electrode Actuator (전도성 네피온필름-금 전극층 액츄에이터에 관한 연구)

  • Jung, Won-Chae;Kim, Hyung Min
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.26 no.5
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    • pp.360-366
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    • 2013
  • For conventional electrical actuators, the materials are mainly made up of metals, which mean they are prone to corrosion and electrical sparking. Replacing these systems with polymer metal composite based materials can be solved both problems. Considering their excellent electromechanical property, low device fabrication cost, light weight, and good electrical conductivity, the actuator based on ionic polymer metal composite (IPMC) was fabricated using Nafion film, NaOH 0.1 molar solution, and Au electrode. IPMCs exhibit good electrostatic property which means they can in principle be used in making actuators based on electromechanical motions. The resistance measurements of Nafion film after soaking in NaOH and deionized water were demonstrated and compared each other. The result of sample soaked in NaOH showed better electrical conductivity than in deionized water. The fabricated IPMC actuator exhibits a large deformation of bending displacement of approximately 9 mm with applied low AC voltage 6.89 V at 2.84 Hz. The result of computer simulation was also very similar and shown as a bending displacement of 8.6085 mm.