• Title/Summary/Keyword: shearing effect

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Precision measuring of burrs on sheet metal using the laser (레이저를 이용한 박판 버의 정밀측정)

  • 신홍규;홍남표;김헌영;김병희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1824-1827
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    • 2003
  • The sheet metal shearing process is normally used in the precision elements such as semi-conductor components. In precision elements, burrs usually reduce the quality of machined parts and cause interference, jamming and misalignment during assembly procedures and because of their sharpness, they can be safety hazard to personnel. Furthermore, not only burrs are hard to predict and avoid, but also deburring, the process of removing burrs, is time-consuming and costly. In order to get the burr-free parts, therefore, we developed the precise burr measuring system using the laser. The laser burr measuring system consists of the laser probe, the photo detector, the achromatic doublet lens, and the rotary & the X-Y table. In previous reports, we used simple vertical measuring method. But, as we used relatively bigger laser spot diameter and had the limited reflection angle, it was difficult to obtain the precise measuring results. So called, the spot size effect makes the profile of burr measured distorted and the burr height measured smaller. By introducing the novel laser measuring method which employing the achromatic lens system and the tilting mechanism, we could make the spot size smaller and get the appropriate beam direction angle. Through the experiments, the accuracy of the developed system is proved. The burr height measured during the punching process can be used for automatic deburring and in-situ aligning.

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Effect of Cellulase Treatment on Mechanical Properties and Hand of Tencel Fabrics (효소처리에 의한 텐셀직물의 역학적 성질 및 태의 변화)

  • 손경희;신윤숙
    • Journal of the Korean Society of Clothing and Textiles
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    • v.22 no.8
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    • pp.1141-1149
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    • 1998
  • Tencel fabrics were treated with NaOH, mechanically prefibrillated, and hydrolyzed by cellulase. Softner was applied to improve hand of the treated Tencel fabrics after prefibrillation and cellulase treatment. Kawabata's Evaluation System for Fabrics(KES-FB) was used to evaluate effects of NaOH pretreatment, prebifrillation, and cellulase and softner treatments on fabric hand of the treated fabrics. Primary hand values of women's medium thick fabrics such as KOSHI, NUMERI, FUKURAMI, and SOFUTOSA, and total hand values were evaluation parameters. As the treatments of prefibrillation, cellulase, and softner progressed, values in bending and shearing properties decreased and softness and elasticity were imparted to the treated fabrics. Specifically, compressional linearity, compressional energy, and thickness of the treated fabrics increased by prefibrillation, providing bulkiness to the treated fabrics. Values indicating surface properties increased owing to fibrils formed by prefibrillation treatment, but removal of fibrils by cellulase treatment enhanced smoothness. As the fabrics were exposed to various treatments such as NaOH pretreatments, prefibrillation, and cellulase and softner treatments, NUMERI, FUKURAMI, SOFUTOSA, and total hand values increased with the exception of KOSHI, Consequently, the treated fabrics became softer, smoother, and more elastic. Especially, the NaOH pretreatment provided superior SOFUTOSA to Tencel fabrics.

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CONTACT PRESSURE DISTRIBUTION OF RADIAL TIRE IN MOTION WITH CAMBER ANGLE

  • Kim, Seok-Nam;Kondo, Kyohei;Akasaka, Takashi
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.387-394
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    • 2000
  • Theoretical and experimental study is conducted on the contact pressure distribution of a radial tire in motion under various camber angles. Tire construction is modelled by a spring bedded elastic ring, consisted of sidewall springs and a composite belt ring. The contact area is assumed to be a trapezoidal shape varying with camber angles and weighted load. The basic equation in a quasi-static form is derived for the deformation of a running belt with a constant velocity by the aid of Lagrange-Euler transformation. Galerkin's method and stepwise calculation are applied for solving the basic equation and the mechanical boundary condition along both sides of the contact belt part subjected to shearing forces transmitted from the sidewall spring. Experimental results on the contact pressure, measured by pressure sensors embedded in the surface of the drum tester, correspond well with the calculated ones for the test tire under various camber angles, running velocities and weighted loads. These results indicate that a buckling phenomenon of the contact belt in the widthwise direction occurs due to the effect of camber angle.

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A Study on The Physical Properties of Textile Materials( I ) -Effect of Blend Ratio of Wool/Polyester Fabrics on the Change of Physical Properties- (의복재료의 물리적 특성에 관한 연구(I) -Wool/polyester 혼방직물의 혼방률에 따른 물성변화-)

  • Kim Tae Hoon;Kim Seung Jin
    • Journal of the Korean Society of Clothing and Textiles
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    • v.9 no.1
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    • pp.47-55
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    • 1985
  • To determine the change of the mechanical properties of the wool/polyester blend fabrics in proportion to blend ratio, 10 mechanical properties were measured on 6 blend fabrics by KES-F system. Blend ratio on the 6 blend fabrics was increased by $20\%$, and the structure of the fabric were plain, 2/2 twill, respectively. And wearing performances in propoetion to blend ratio on the 6 blend fabrics were investigated. In this experiment. the following conclusions were obtained with the increase of blend ratio of polyester. 1) The values of WT, RT in tensile properties. tensile energy and elongation, and RC in compressional properties were decreased. 2) The values of B, 2HB in bending properties, 2HG. 2HG 5 in shearing properties were increased. 3) Putting on clothes, wearing performance was bad because crumbling of shape and wrinkle were easily made an appearance. Particularly it was remarkably bad as blend ratio of polyester was expressed $60\%$.

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An Application of High-Power Ultrasound to Rubber Recycling

  • Hong, Chang-Kook;Isayev, A.I.
    • Elastomers and Composites
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    • v.38 no.2
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    • pp.103-121
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    • 2003
  • The application of powerful ultrasound to rubber recycling is a very recent field of study. An ultrasonic field creates high frequency extension-contraction stresses by acoustic cavitation. The breakdown of rubber network occurs primarily around pulsating cavities due to the highest level of strain produced by high-power ultrasound. Stronger reductions of cross-link density were observed at a higher pressure, indicating an important role of pressure during ultrasonic recycling. Visible bubbles were observed during ultrasonic treatment as a proof of acoustic cavitation. Shearing effect has a significant influence on improving the efficiency of ultrasonic treatment. After the ultrasonic treatment, the cross-link densities of NR/SBR blends were lower than those of NR and SBR due to the reduced degree of unsaturation and chemical reactions. Carbon black fillers increase the probability of bond scission during ultrasonic treatment, due to the restricted mobility. The mechanical properties of ground tire rubber (GRT)/HDPE blends were improved by ultrasonic treatment and dynamic revulcanization. Ultrasonic treatment of GRT in the presence of HDPE matrix was found to give better mechanical properties due to the chemical reactions between rubber and plastic phases.

Relationship between Stiffness and Shear Strength of Normally Consolidated Clay using Triaxial Compression Tests and Shear Wave Measurements (삼축압축시험과 전단파 계측을 이용한 정규압밀 점성토의 강성도와 전단강도의 상관관계)

  • Oh, Sang-Hoon;Kim, Hak-Sung;Kim, Eun-Jung;Park, In-Beom;Mok, Young-Jin
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.10a
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    • pp.1124-1131
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    • 2008
  • Thanks to a new in-situ seismic probe, using bender elements and penetration scheme, a simple linear relationship between undrained shear strength(Cu) and shear wave velocity(Vs) was obtained. This priceless relationship is worthy to be illuminated further in ideal laboratory environment. To avoid sampling disturbance effect, special consolidation cylinders were used to make normally consolidated specimens from kaolinite suspension. The undrained shear strengths of the specimens were measured using unconsolidated undrained triaxial compression tests. Also shear wave velocity measurements were performedprior to shearing the same specimens, using the bender elements installed in the base pedestal and the top cap of the triaxial compression cell. The Cu-Vs relationship is fairly linear and supports the linear trend of clayey silt obtained using field testing. Also the classic density-shear modulus relationship for soft clay proposed by Hardin and Black(1969) was once more verified hereby.

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Effect of constant loading on unsaturated soil under water infiltration conditions

  • Rasool, Ali Murtaza;Kuwano, Jiro
    • Geomechanics and Engineering
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    • v.20 no.3
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    • pp.221-232
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    • 2020
  • In many tropical regions, soil structures often fail under constant loads as a result of decreasing matric suction due to water infiltration. Most of the previous studies have been performed by infiltrating water in the soil specimen by keeping shear stress constant at 85-90% of peak shear strength in order to ensure specimen failure during water infiltration. However, not many studies are available to simulate the soil behavior when water is infiltrated at lower shear stress and how the deformations affect the soil behavior if the failure did not occur during water infiltration. This research aimed at understanding both the strength and deformation behavior of unsaturated soil during the course of water infiltration at 25%, 50% and 75% of maximum deviatoric stress and axial strain by keeping them constant. A unique stress-strain curve expresses the transient situation from unsaturated condition to failure state due to water infiltration is also drawn. The shearing-infiltration test results indicate that the water infiltration reduces matric suction and increase soil deformation. This research also indicates that unsaturated soil failure problems should not always be treated as shear strength problems but deformation should also be considered while addressing the problems related to unsaturated soils.

Experimental Study of Cutting force and Surface Roughness Prediction in MQL Tooling of Al 6061 (Al 6061 MQL 선삭가공에서 절삭력과 표면거칠기 예측에 관한 실험적 연구)

  • Hwang, Young-Kug;Chung, Won-Jee;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.6
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    • pp.159-167
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    • 2008
  • Cooling lubricants are used in machining operations in order to reduce friction at the tool-chip and tool-workpiece interfaces, cool both chip and tool, and remove chip. Furthermore, they influence a strong effect on the shearing mechanisms and, consequently, on the machined surface quality and tool wear. However, several researchers state that the costs related to cutting fluids is frequently higher than those related to cutting tools. Moreover, the cooling lubricants cause an increase in both worker's health and social problems related to their use and correct disposal. Therefore, many researchers have focused on the environmentally conscious machining technologies. One of the technologies is known as MQL(Minimum Quantity Lubrication) machining. In this paper, an experimental model to obtain the optimal cutting conditions in MQL turning was suggested, and the effects of cutting conditions on surface roughness and cutting force were analyzed. For these purposes, FFD (Fractional Factorial Design) and RSM (Response Surface Methods) were used for the experiment. Cutting force and surface roughness with different cutting conditions were measured through the external cylindrical turning of Al 6061 based on the experiment plan. The measured data were analyzed by regression analysis and verification experiments with random conditions were conducted to confirm the suggested experimental model.

FE Analysis for hydro-mechanical Hole Punching Process (Hydro-mechanical hole punching 공정의 유한요소 해석)

  • Yoon J. H.;Kim S. S.;Park H. J.;Choi T. H.;Lee H. J.;Huh H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.159-162
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    • 2005
  • The milli-components for electronic and medical device etc. have been manufactured by conventional process. Forming and machining process for those milli-components need tremendous cost and time because products require higher dimensional accuracy than the conventional ones. For instance, conventional mechanical punching process has many drawbacks for applying to high accuracy products. The final radius of hole can be varied and burr which interrupting another procedure is generated. Hydro-mechanical punching process makes possible to reduce amount of burr and obtain the fine shearing surface using the operating fluid. Hydrostatic pressure retards occurrence of initial crack and induces to locate the fracture surface in the middle of sheet to thickness direction. In this paper, Hydro-mechanical punching process is analyzed using finite element method and the effect of hydrostatic pressure is evaluated during punching process. The prediction of fracture is performed adopting the various ductile fracture criteria such as Cockcroft, Brozzo and Oyane's criterion using a user subroutine in ABAQUS explicit.

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The effect of non-persistent joints on sliding direction of rock slopes

  • Sarfarazi, Vahab;Haeri, Hadi;Khaloo, Alireza
    • Computers and Concrete
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    • v.17 no.6
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    • pp.723-737
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    • 2016
  • In this paper an approach was described for determination of direction of sliding block in rock slopes containing planar non-persistent open joints. For this study, several gypsum blocks containing planar non-persistent open joints with dimensions of $15{\times}15{\times}15cm$ were build. The rock bridges occupy 45, 90 and $135cm^2$ of total shear surface ($225cm^2$), and their configuration in shear plane were different. From each model, two similar blocks were prepared and were subjected to shearing under normal stresses of 3.33 and $7.77kg/cm^{-2}$. Based on the change in the configuration of rock-bridges, a factor called the Effective Joint Coefficient (EJC) was formulated, that is the ratio of the effective joint surface that is in front of the rock-bridge and the total shear surface. In general, the failure pattern is influenced by the EJC while shear strength is closely related to the failure pattern. It is observed that the propagation of wing tensile cracks or shear cracks depends on the EJC and the coalescence of wing cracks or shear cracks dominates the eventual failure pattern and determines the peak shear load of the rock specimens. So the EJC is a key factor to determine the sliding direction in rock slopes containing planar non-persistent open joints.