• Title/Summary/Keyword: shaft-less

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Optimal Heat Treatment Condition and Economic Effects of the Crank Shaft for marine Air-Compressor (선박용 공기압축기 크랭크샤프트의 최적열처리 조건과 경제적 효과에 관한 연구)

  • 김윤해
    • Journal of Advanced Marine Engineering and Technology
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    • v.23 no.3
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    • pp.284-291
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    • 1999
  • Recently the ductile cast iron is being used successfully to the parts for processing machinery vessels and gear etc. This study is mainly concerned with the heat treatment for the specimens of crank shaft which are made of ductile cast iron. The results obtained are summarized as follows. Comparing the mechanical properties of the specimens for the normalized ductile cast irons the specimen heat treated at $550^{\circ}C$ was the best for crank shaft of air-compressor. After austenizing at $910^{\circ}C$ it was observed that the higher the reheating temperature is the less tensile strength and the hardness became which was supposedly attributed to the fact that the amount of pearlite. Austenite matrix was reduced by reheating after normalizing and that as the reheating tem-perature went up the pearlite generated was less and the distance between the pearlites were widened at last made pearlite globular. In the comparsison of crank shaft for air compressor made of ductile cast iron with that made by forged steel the crank shaft made of ductile cast iron was superior in economical terms. And ductile cast iron could be practically enough if only the elonga-tion which was inferior mechanical property to forged steel could be reinforced by increasing the diameter of crank pin when designing the crank shaft.

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A Study on the Rotary Swaging Machine and Process Development of Automotive Tubular Drive Shaft (자동차용 중공 구동축 성형장치 개발 및 성형공정에 관한 연구)

  • 오태원;유택인;현동훈
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.344-350
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    • 2003
  • This Paper deals with the weight-lowering and the traits of NVH(Noise, Vibration and Harshness) by the development of tubular shaft replacing the existing solid Drive Shaft for the lighter and less-noisy automobiles. By the review of Swaging Process this study reveals the various forming traits of Swaging, one of the forming methods for tubular shafts. Furthermore, it showed the possibility of Drive Shaft manufacturing through designing & manufacturing of Swaging machine for tubular shaft, and the production ar analysis of the tubular shaft with the relevant process and tools. This study also shows that the forming by swaging not only makes the mass production of tubular Drive Shaft possible but also may be widely applied to other products with many advantages in review of dimensional precision, thickness change, hardness increase and surface roughness of the swaged products.

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Development of A Feed Shaft Driving System Using The Fifth Wheel as a Speed Sensor

  • Kim, J.H.;Kim, K.U.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1996.06c
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    • pp.469-477
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    • 1996
  • In order to maintain a constant ratio between the ground wheel and fed shaft of planters, a feedback control unit was designed to drive the feed shaft in proportional to the ground speed. The fifth wheel was used as a ground speed sensor for the control unit. Using this control unit a feed shaft driving system was developed and tested both in the laboratory and field to evaluate it performance . The test results showed that the system drove the feed shaft in proportional to the ground speed in the normal planting speed range of 0.5 -0.8m/s with an error of less than 5%.

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Development of a Feed Shaft Driving System for Planters Using the Fifth Wheel as a Speed Sensor (5륜을 이용한 주행 속도 비례형 파종축 구동 장치 개발)

  • 김중현;김경욱
    • Journal of Biosystems Engineering
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    • v.21 no.4
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    • pp.399-405
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    • 1996
  • In order to maintain a constant speed ratio between the tractor and attached seed planter, a feedback control unit to rotate the feed shaft of the planter in proportional to the ground speed of the tractor was designed. The fifth wheel was used as a ground speed sensor for the unit. Using this control unit a feed shaft driving system was developed and tested to estimate its performance both in laboratory and fields. The test results showed that the system rotates the feed shaft proportionally to the ground speed in the range of the normal planting speed of 0.5-0.8m/s with errors less than 5%.

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Development of Stage-Cut Method for medium depth Shaft in Korea (국내 중저심도(20~80m) 수직구에 적합한 Stage-Cut 공법 개발)

  • Hong, Chang-Soo;Lee, Ji-Su;Hwang, Dae-Jin
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.09a
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    • pp.1522-1529
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    • 2009
  • When a shaft is excavated in Korea, the mechanized method such as RBM(Raise Boring Machine) or RC(Raise Climber) is used independently of depth. But usually, the mechanized method is useful for the deep depth. On the contrary, when the depth of shaft is short, the cost of excavation increase. So in the case of shaft constructon less than 100m, we need to consider more suitable method of shaft construction such as Stage-cut which is one of blasting methods. Stage-Cut is widely used in the field of shaft construction in Japan as a tool of rock excavation. The main purpose of this study is to provide technical guidance for design and construction of shafts in rock, using Stage-cut method which is suitable for 20m~80m depth shaft. In this study, Blasting tests was performed in field, according to rock classification. Finally, the stage-cut method which is suitable for the geology of Korea was developed.

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Effects of polymer support fluid on shaft resistance of offshore bored piles

  • Chungsik Yoo;Chun-Won Shin
    • Geomechanics and Engineering
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    • v.33 no.5
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    • pp.519-528
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    • 2023
  • In this paper, we present the results of an experimental study on the effect of polymer support fluid on shaft resistance of offshore bored piles. A series of pullout tests were performed on bored piles installed under various boundary conditions considering different types of grounds and support fluids, and a range of support fluid exposure times. Contrary to previous studies concerning onshore bored piles, a time dependent effect of polymer fluid on shaft resistance was observed in all ground types. The adverse effect of polymer support fluid on the shaft resistance, however, was considerably less than bentonite support fluid for a given exposure time. No significant reduction in shaft resistance was evident when limiting the exposure time of the polymer support fluid to the side wall of the borehole within 2-3 hours. The degree to which the polymer fluid affects shaft resistance seemed to vary with the ground type. A proper consideration should be given to the time dependent effect of polymer fluid on shaft resistance of bored piles installed in offshore construction environment to limit its adverse effect on the pile performance. The practical implications of the findings are discussed.

Cavitation in a Shaft-less Double Suction Centrifugal Miniature Pump

  • Zhuang, Baotang;Luo, Xianwu;Zhu, Lei;Wang, Xin;Xu, Hongyuan
    • International Journal of Fluid Machinery and Systems
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    • v.4 no.1
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    • pp.191-198
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    • 2011
  • Based on the consideration that the cavitation would affect the operation stability of miniature pumps, the 3-D turbulent cavitating flow in a test pump was simulated by using a mixed cavitation model and k-${\omega}$ SST turbulence model. In order to investigate the influence of inlet geometry parameters on the cavitation performance of the miniature pump, two more impellers are designed for comparison. Based on the results, the following conclusions are drawn: 1) Cavitation performance of the double suction shaft-less miniature pump having different impeller is equivalent to the centrifugal pump having ordinary size, though the flow passage at impeller inlet is small; 2) The miniature pump having radial impeller can produce much higher pump head, but lower cavitation performance than that having the impeller based on the conventional design method; 3) It is believed that by applying the double suction design, the miniature pump achieved relatively uniform flow pattern upstream the impeller inlet, which is favorable for improving cavitation performance.

A Study on 3 Shaft Hydromechanical Transmission Design Considering Power and Speed Characteristics (동력특성과 속도비를 고려한 3축 정유압 기계식 변속기의 설계 연구)

  • Sung, Duk-Hwan;Kim, Hyun-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.12
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    • pp.2615-2623
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    • 2002
  • In this paper, a systematic design approach for a three shaft hydromechanical transmission(HMT) system is proposed by considering the power characteristics and speed ratio range. Using network analysis, possible configurations of the 3 shaft HMT are analyzed and it is found that the influence of HSU stroke on the power distribution of the HMT can be investigated by the network analysis. In addition, design methods are presented from the viewpoint of (1) power distribution and (2) speed ratio range. From the power distribution and the speed ratio range, a HMT configuration can be constructed, which minimizes the power circulation and provides the desired speed ranges. Based on the 3 shaft HMT analyses and the proposed design approach, a 3 shaft HMT is designed which provides 4 speeds in forward and 1 speed in reverse while keeping the power circulation less than 150% of the input power. It is expected that the design method suggested in this study can be used in a systematic design of the 3 shaft HMT.

Development of Micro Tool using High Speed Etching Process (고속 회전에칭을 이용한 미세공구의 개발)

  • 김성헌;박준민;정해도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.959-962
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    • 2000
  • In this study, the micro shaft was fabricated by high speed etching process. The integration of the kinetic energy of circumference and the effect of etching takes less time to fabricate the micro shaft than any other conventional methods. First, the end part of the rod(SKD11) was dipped in chemical solution(FeCl$_3$) and the rod rotated at high speed(3500-10000rpm). Experimental setup was simply composed of high speed motor. chemical solution and $\Phi$ 1 mm rod. The main factors of diameter control are chemical concentration, reaction time and rpm. has a result. the diameter of the dipped rod was decreased by 200${\mu}{\textrm}{m}$ by high speed rotation and its shape and surface was good. From this experiment, we found the possibility to manufacture micro shaft without very expensive equipment.

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