• Title/Summary/Keyword: sensor prediction

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A Study on the System Identification for Detection of Tool Breakage (공구파손검출을 위한 시스템인식에 관한 연구)

  • 사승윤
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.5
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    • pp.144-149
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    • 2000
  • The demands for robotic and automatic system are continually increasing in manufacturing fields. There have been many studies to monitor and predict the system, but they have mainly focused upon measuring cutting force, and current of motor spindle, and upon using acoustic sensor, etc. In this study, time series sequence of cutting force was acquired by taking advantage of piezoelectric type tool dynamometer. Radial cutting force was obtained from it and was available for useful observation data. The parameter was estimated using PAA(parameter adaptation algorithm) from observation data. ARMA(auto regressive moving average) model was selected for system model and second order was decided according to parameter estimation. Uncorrelation test was also carried out to verify convergence of parameter.

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An Analysis and a 3D Prediction of vibration modes in a Laser Doppler (레이저 도플러의 진동에 대한 분석과 3차원 예측연구)

  • Baik, Ran
    • Journal of Digital Contents Society
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    • v.11 no.2
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    • pp.117-122
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    • 2010
  • This is a study on the analysis of vibration mode of a laser doppler. We measure the vibration mode of a doppler and analyze each component, and want to estimate three dimensional properties from 2-dimensional data. The vibration mode relies on a range detector that uses a distance sensor. Since the outputs are determined by the measured distance, we want to study how 3-dimensional vibration mode is generated from 2-dimensional ones. The study will include the patterns of generating a 3-dimensional vibration mode as well as the relationship between the distance and the vibration mode.

The Study on the Temperature Distribution for 154kV Power Transformers (154kV 전력용 변압기의 온도분포에 관한 연구)

  • Woo, Jung-Wook;Koo, Kyo-Sun;Kwak, Joo-Sik;Kim, Kyung-Tak;Kweon, Dong-Jin
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.25 no.9
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    • pp.56-61
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    • 2011
  • The temperature of power transformers is very important factor for power system operation in substation because load capacity and limited lifetime of power transformers are determined by winding temperature. Also, The temperature of power transformers varies with the structure, capacity, operation condition and manufacturers. Thus, it is necessary for temperature distribution to be exactly investigated because of efficient load management and prediction of limited lifetime. Nevertheless, there was no case of analysis as well as measurement of the temperature of power transformers. In this paper, we manufactured the 154kV standard power transformer for the test. And we measured the temperature by the heat run test and analyzed the temperature distribution of transformer.

Detection of Tool Wear by Using the Ultrasonic In-Process Sensor (초음파 인프로세스 센서를 이용한 공구마멸 검출)

  • Kang, H.S.;Hwang, J.;Ko, B.J.;Chung, E.S.
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.3
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    • pp.55-60
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    • 2001
  • A technique on the detection of tool wear based on the ultrasonic pulse-echo method in turning process is presented. The change in amount of the reflected energy from nose and flank of the tool can be related to the level of tool wear and mechanical integrity of the tool, that is, there exists an excellent correlation between the ultrasonic measurement and tool wear. As a results, the method is very useful for the prediction of cutting tool life and the determination of tool exchange period.

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Prediction of Tool Deflection in Ball-end Milling Process (볼 엔드밀 공정에서 공구변형 예측에 관한 연구)

  • Lee Kyo-Seung;Namgung Jae-Kwan;Park Sung-Jun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.3
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    • pp.8-15
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    • 2005
  • A new measuring method for tool deflection has been developed when sculptured surface is processed in ball-end milling. Since the vibration due to cutting forces has low frequencies, an electromagnetic sensor is used for measuring the exact vibration displacement. The amplitude and direction of vibration displacement during the cutting process is presented as orbital plot. In this study, it assumes that the vibration displacement is proportional to the length of cutting chip. Therefore, tool deflection is calculated by summing up the vibration displacement of unit chip length for engaged chip length. In addition, computer programs has been developed to predict the deflection of tools when machining sculptured surface. This developed program predicts the tool deflection per block of NC data, so that it can easily identify the parts which have the possibility of machining errors.

Signal Characteristics of Acoustic Emission from Welded Exhaust Flange for Fatigue Fracture Prediction (배기계 플랜지 용접부 피로파괴 예측을 위한 음향방출 신호 특성)

  • Son, Min-Young;Choi, Jung-Hwang;Kim, Chan-Mook
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.905-908
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    • 2007
  • The purpose of this work is to obtain fundamental data about fatigue crack detection of the welded exhaust flange by using the AE method. The acoustic emission method as a nondestructive evaluation is one of high technical test for realtime monitoring in the dangerous industry fields. Signal analysis of both AE sensor and accelerometer for fatigue crack failure are presented in this paper.

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Path Planning based on Geographical Features Information that considers Moving Possibility of Outdoor Autonomous Mobile Robot

  • Ibrahim, Zunaidi;Kato, Norihiko;Nomura, Yoshihiko;Matsui, Hirokazu
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.256-261
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    • 2005
  • In this research, we propose a path-planning algorithm for an autonomous mobile robot using geographical information, under the condition that the robot moves in unknown environment. All image inputted by camera at every sampling time are analyzed and geographical elements are recognized, and the geographical information is embedded in environmental map. The geographical information was transformed into 1-dimensional evaluation value that expressed the difficulty of movement for the robot. The robot goes toward the goal searching for path that minimizes the evaluation value at every sampling time. Then, the path is updated by integrating the exploited information and the prediction on unexploited environment. We used a sensor fusion method for improving the mobile robot dead reckoning accuracy. The experiment results that confirm the effectiveness of the proposed algorithm on the robot's reaching the goal successfully using geographical information are presented.

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Thermal Deformation Characteristics of the Adaptive Machine Tools under Change of Thermal Environment (열적 환경변화에 의한 공작기계의 구조적 특성)

  • 이재종;이찬홍;최대봉;박현구
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.1023-1027
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    • 2000
  • In metal cutting, the machining accuracy is more affected by thermal errors than by geometric errors. This paper models of the thermal errors for error analysis and develops on-the-machine measurement system by which the volumetric error are measured and compensated. The thermal error is modeled by means of angularity errors of a column and thermal drift error of the spindle unit which are measured by the touch probe unit with a star type styluses, a designed spherical ball artifact, and five gap sensors. In order to analyze the thermal characteristics under several operating conditions, experiments performed with the touch probe unit and five gap sensors on the vertical and horizontal machining centers.

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A Study on a Neural Network-Based Feed Identification Method in Crude Distillation Unit (신경회로망을 이용한 원유정제공정에서의 조성식별방법에 관한 연구)

  • 이인수;이현철;박상진;이의수
    • Journal of the Korean Institute of Intelligent Systems
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    • v.10 no.5
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    • pp.449-458
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    • 2000
  • In this paper, we propose a feed identification method using neural network to predict feed in crude distillation unit. The proposed FINN(feed identifier by neural network) is functionally composed of two modes-training mode and prediction mode. Also, we implement a neural network-based soft sensor system using Borland C++(3.0) Builder. The effectiveness of the proposed neural network-based feed identification method is shown by simulation results.

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Estimation of displacement responses of a suspension bridge by using mode decomposition technique (모드분해기법을 이용한 현수교의 변위응답추정)

  • Chang, Sung-Jin;Kim, Nam-Sik;Kim, Ho-Kyung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2009.04a
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    • pp.320-325
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    • 2009
  • In this study, a method to estimate the suspension bridge deflection is developed using mode decomposition technique. In order to examine the suspension bridge stability against these dynamic loadings, the prediction of displacement response is very important to evaluate bridge stability. However, it is recognized that any measurement of movement for suspension bridges may be difficult for the absence of proper methods to measure the displacement response on site. This study aims at suggesting a method to estimate the displacement response from the measured strain signals in an indirect way to predict the displacement response, not a direct way to measure the displacement response. Additionally, by applying the FBG sensors with multi-point measurements not influenced by electric noise, it can be expected that the technique would be applicable to infrastructures.

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