• Title/Summary/Keyword: rubber spring

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IDENTIFICATINO OF DYNAMIC PARAMETER OF THE RUBBER CRAVLES SYSTEM FOR FARM MACHINERY

  • Inoue, Eiji;Konya, Hideyuki;Hirai, Yasumaru;Noguchi, Ryozo;Hashiguchi, Koichi;Choe, Jung-Seob
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2000.11b
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    • pp.146-153
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    • 2000
  • The rubber crawler system for farm machine is composed of driving units such as track rollers, driving sprockets and rubber crawlers. Vibration characteristics of the rubber crawler system varies by driving speed, center of gravity, mass□moment of inertial□location arrangement of track rollers and dynamic parameters such as dynamic spring constant (k) and viscous damping coefficient (c) of a rubber crawler. In general, vibration of the rubber crawler system occurs by reason for mechanical interaction between the rubber crawler and track rollers. Because the dynamic spring constant and viscous damping coefficient vary periodically by mechanical characteristics(deformation characteristics) of the rubber crawler when track rollers drive on the between lugs of the rubber crawler. Therefore, both dynamic parameters k and c were expressed as Fourier series by authors through the shaking test of the rubber crawler and further, vibration characteristics of the rubber crawler system could be simulated analytically. However, actual values of dynamic parameters k and c are different from those obtained by the shaking test because dynamic characteristics of the rubber crawler vary by the effect of variable tension and driving resistance of track rollers. So, actual values of k and c should be identified in the condition of actual driving test. In this study, dynamic parameters such as k and c of the rubber crawler system, which are expressed as Fourier series, were identified using the Gauss-Newton Method. Therefore, validity of identified parameters k and c was discussed through the simulation using experimental data of actual driving test. As a result, in the Fourier series of dynamic parameters of spring constant k and viscous damping coefficient c, excellent parameter convergence and simulation were observed using the Fourier series' zero order and first term of the dynamic model. Furthermore, it was clarified that identification for model parameters which are fitted to actual dynamic motion (vibration) wave of the crawler system was possible by using the time series data observed in vertical and pitching motion of the crawler system.

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Estimation of Compressive Stiffness of Polyurethane Rubber Springs and Its Application (폴리우레탄 고무 스프링의 압축 강성도 추정 및 적용)

  • Choi, Eunsoo;Park, Seungjin;Woo, Daeseung
    • Journal of Korean Society of Steel Construction
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    • v.29 no.3
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    • pp.229-236
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    • 2017
  • The purpose of this study is to investigate the behavior and characteristics of rubber springs and calculate the compressive stiffness by performing dynamic compression tests of rubber springs. In order to carry out the dynamic compression test of rubber spring, total 9 rubber springs were tailored by calculating the shape factor of L80-D55, L90-D58, and L100-D60, and used for the experiments. Experiments were performed by controlling the compression according to the length of the rubber spring, and the compression was increased in the order of 5%, 10%, 15%, 20% and 25% of the strain. From the experimental results, the force-strain curves were obtained and it was confirmed that strength decrease and strength increase phenomenon occurred as the strain increased. In addition, it was confirmed that the decrease of stiffness and the increase of stiffness were clearly observed according to the size and diameter of the rubber spring, and the effective compression stiffness was estimated using the slope of the force-strain curve. By using the effective compressive stiffness, design values that can be used in actual design were presented.

Coupled Thermal-Mechanical Analysis of Rubber Oil Seals (열응력을 고려한 고무 오일시일 해석)

  • 김청균;전인기
    • Tribology and Lubricants
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    • v.10 no.2
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    • pp.39-42
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    • 1994
  • This paper deals with the distributions of the contact stress in oil seals. The distributions of the contact stress due to the temperature effects are analyzed for various values of the interference for a nitrile rubber seal. The calculated FEM results show that the relative maximum stresses occur at the contacting area against the shaft, the flex zone, and the contacting area of the garter spring grooves. Using the coupled temperature-stress FEM a nalysis, the contact force of a radial lip seal with and without the garter spring are studied as a function of shaft diameter. The calculated results of mechanical analysis show good correspondence with those of the coupled thermal-mechanical analysis method except small values of the interference. And the calculated results indicated that the thermal stresses only have a very minor influence on the deformed shape of the lip seal as the interference increases. But the coupled temperature-stress analysis will be very useful tool to predict the contact behaviors of rubber lip seals for small values of the interference.

Finite Element Analysis of Air Springs with Fiber-Reinforced Rubber Composites using 3-D Shell Elements (3차원 쉘 요소를 이용한 섬유보강 고무모재 공기 스프링의 유한요소 해석)

  • Lee, Hyoung-Wook;Huh, Hoon;Kim, Jin-Young;Jeong, Soo-Gyo
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.274-279
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    • 2000
  • This paper is concerned with the orthotropic problem of diaphragm-type air springs which consist of rubber linings, nylon reinforced rubber composite and bead ring. The analysis is carried out with a finite element method developed to consider the orthotropic properties, geometric nonlinearity using four-node degenerated shell element with reduced integration. Physical stabilization scheme is used to control the zero-energy modes of the element. An inflation analysis and a lateral deformation analysis of an air spring are carried out. Numerical analysis results demonstrate the variation of the outer diameter, the fold height, the vertical force and the lateral force.

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A Study on the Effect of Changes in Chevron Rubber Characteristics on the Vibrational Ride Comfort Level of a Subway Vehicle (도시철도차량 세브론 고무 특성 변화가 진동승차감 레벨에 미치는 영향 연구)

  • Park, Nam Cheol;Koo, Jeong Seo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.2
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    • pp.57-65
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    • 2016
  • The suspension system of a subway vehicle is composed of $1^{st}$ and $2^{nd}$ springs. The suspension system is the most important parameter in determining the vibration ride comfort. If the $1^{st}$ suspension spring is designed as a spring with strong stiffness to improve the running stability at high speed, it causes vehicle vibrations. In this paper, by testing and analyzing changes of the characteristics of Chevron springs, which have been the primary suspension springs used for about 20 years, we study how changing the characteristics affects vehicle acceleration and ride comfort. The lateral and longitudinal vibrational ride comfort index levels were lower than the vertical ones. Therefore, as increasing the stiffness of Chevron springs has the greatest effect on the vertical vibrational ride comfort index level, a countermeasure for vertical vibration reduction is needed when the stiffness increases owing to aging. Finally, maintenance guidelines, including the replacement time for the Chevron rubber, were proposed based on these findings.

Computation of Complex Stiffness of Inflated Diaphragm in Pneumatic Springs by Using FE Codes (상용 유한요소해석 프로그램을 이용한 공압 스프링 내 다이아프램의 복소강성 산출)

  • Lee, Jeung-Hoon;Kim, Kwang-Joon
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.9 s.114
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    • pp.919-925
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    • 2006
  • An accurate mathematical model for complex stiffness of the pneumatic spring would be necessary for an efficient design of a pneumatic spring used in vibration isolation tables for precision instruments such as optical devices or nano-scale equipments. A diaphragm, often employed for prevention of air leakage, plays a significant role of complex stiffness element as well as the pressurized air itself Therefore, effects of the diaphragm need to be included in the dynamic model for a more faithful description of dynamic behavior of pneumatic spring. But the complex stiffness of diaphragm is difficult to predict In an analytical way, since it is a rubber membrane of complicated shape in itself. Moreover, the diaphragm should be expandable in response to pressurization inside a chamber, which makes direct measurement of complex stiffness of diaphragm extremely difficult. In our earlier research, the complex stiffness of diaphragm was indirectly measured, which was just to eliminate the theoretical stiffness of pressurized air from the measured complex stiffness of the pneumatic spring. In order to reflect complex stiffness of inflated diaphragm on the total stiffness at the initial design or design improvement stage, however. it is required to be able to predict beforehand. In this paper, how to predict the complex stiffness of inflated rubber diaphragm by commercial FE codes (e.g. ABAQUS) will be discussed and the results will be compared with the indirectly measured values.

Development of Shear Type Rubber Isolator (고무의 전단 탄성을 이용한 방진마운트 개발)

  • 윤승원;이성춘
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.10
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    • pp.58-64
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    • 1998
  • Rubber isolator has many advantages compared with steel spring mount. Rubber has high internal damping and can be formed various shape depending on specific purpose. On the contrary, low modulus of elasticity of rubber results the instability of rubber isolator by buckling phenomenon. This paper presents the development of shear type rubber isolator for industrial application by using shear rigidity property of rubber. The static load-deflection characteristics of developed isolator has been analyzed by the FEM. Consequently, the static load testing and a measure of the effectiveness of a vibration isolator in terms of force transmissibility for developed isolator have been carried out.

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