• 제목/요약/키워드: rubber recycle

검색결과 21건 처리시간 0.019초

엘라스토머 재생재의 사출성형시 유동성과 경도 (The Fluidity and Hardness of the Recycled Thermoplastic Elastomer in the Injection Molding process)

  • 노병수;정영득
    • Design & Manufacturing
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    • 제1권1호
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    • pp.39-44
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    • 2007
  • In recent, recycling of plastic material has became a major issue due to the landfills and environmental problem. This study investigated fluidity and hardness of thermoplastic vulcanizate(TPV), which is used for automobile component parts such as weather strip in order to replace ethylene propylene rubber (EPDM). So, using the spiral flow test mold, we conducted an experiment on fluidity and hardness of TPV according to injection molding conditions. As results of injection molding experiment, the recycled TPV's flow length was a little bit longer than virgin TPV and the hardness was decreased in case of using the recycled resin. Also, we investigated the morphology study by SEM photo.

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Current Status of Tire Recycling in Taiwan

  • Shanshin Ton;Taipau Chia;Lee, Ming-Huang;Chien, Yeh-Chung;Shu, Hung-Yee
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
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    • pp.230-235
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    • 2001
  • There are more than 15 millions cars or motors in Taiwan. According to the statistics from Environmental Protection Administration, the number of resulting scrap tires are near 110 thousand tons each year. The tire recycle programs in Taiwan were first conducted in 1989 and executed by ROC Scrap Tire Foundation. However, the current efficiency of the tire recycling industry still needs to be improved to minimize the environmental problem or fire hazards caused by scrap tires storage. Ten major tire-recycling factories are surveyed in this study. The investigations include the source of scrap tire, the shredding process, the market of products, the management of wastes disposal, and the difficulties of these sectors. As the varieties of the shredding machines of the recycle factories, there are three kinds of final products which include powder, granular, and chips. The wastes, wires and fibers, produced by the shredding process are the major problems fur all the factories. The percentage of the wire and fiber removal from rubbers still needs to be increased. The best approaches found in this study to increase the efficiency of scrap tire recycling processes are proposed which include the improvement of magnetic separation system fiber/rubber separation system and the minimization of waste disposal. A categorized standard of the processing outputs is suggested as a reference for the decision-making of the tire-recycling factories.

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고무증량재 및 플라스틱 충진재의 대체재로 UC와 CM의 재활용 (Recycle of Unburned Carbon and Microceramics as Alternatives to Rubber Weight-Adding Materials and Polypropylene Filling Agents)

  • 한광수;김둘선;이동근
    • 청정기술
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    • 제27권1호
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    • pp.24-32
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    • 2021
  • 미연 탄소(unburned carbon, UC)는 대두유를 포수제로 사용하여 부유선별공정을 통해 최대 85.8 wt%까지 비산재로부터 성공적으로 회수되었다. CM (ceramic microsphere)은 부유선별공정 다음 공정인 하이드로 사이클론 분리공정으로부터 18 wt%의 수율을 얻을 수 있었고 회수한 UC와 CM을 각각 고무증량재와 플라스틱(polypropylene) 충진재의 대체재로 사용하여 산업재로 활용 가능성을 조사하였다. 입자가 큰 UC는 볼밀을 사용하여 평균입경 10.2 ㎛로 작게 분쇄하였다. 분쇄된 UC를 점토 대신에 고무증량재로 사용하였을 때 인장강도와 신율이 다소 낮게 나와 고무제품의 표준조건을 만족시키지는 못하였다. 따라서 표준조건을 충족시키기 위해 UC는 고무와 보다 긴밀한 결합이 필요하였고, 이를 위한 표면 에너지를 향상시키는 추가적인 처리가 필요하였다. CM은 평균입경이 5 ㎛의 구형입자로 관찰되었으며, 입자의 표면을 페놀수지, 폴리올, 스테아린산, 올레인산으로 개질하였다. 표면 개질된 CM은 PP (polypropylene) 충진재로 사용되었다. 표면 개질된 CM을 사용한 제품은 흐름성은 양호하였으나 결합력 부족으로 충격강도 및 굴곡강도는 향상되지 못하였다. 그러나 표면 개질된 CM에 유기물과 무기물의 대표적 컬플링제인 실란 1 wt%을 추가적으로 혼합함으로써 충격강도 및 굴곡강도가 크게 향상되는 효과를 얻을 수 있었다.

진동제어 콘크리트 개발에 관한 실험적 연구(I) (Experimental Study for the Development of Vibration-Controlled Concrete (I))

  • 정영수;이대형;최우성
    • 콘크리트학회지
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    • 제8권5호
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    • pp.123-133
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    • 1996
  • 최근의 각종 사회시설의 확충에 따른 건설공사 및 교통시설 등은 많은 진동을 유발하여 사회적인 문제를 야기하고 있는 실정이다. 본 연구는 각종 제진재료를 이용하여 진동을 억제할 수 있는 콘크리트를 개발하여 각종 건설공사에서 흔히 발생할 수 있는 진동공해문제를 억제하고자 하며 아울러 폐기물의 재활용차원에서 폐자재를 이용하여 유용한 제진콘크리트를 개발하고자 하는데 그 목적이 있다. 우선, 제진재료를 이용한 압축강도 200kg/$\textrm{cm}^2$ 이상의 콘크리트 배합비를 찾기 위하여 Pilot실험을 수행하였으며, 선정된 적정배합비에 다른 진동시험제를 제작하여 재료의 동적특성 즉, 1차공명진동수, 동탄성계수 및 감쇠비를 측정하여 제진효과를 조사하였다. 제진재료로서는 Foam, Latex, Rubber Powder 그리고 Plastic Resin 등을 사용하였으며 진동의 감쇠효과가 있는 것으로 나타났다. 실험방법으로는 KS F 2437 규정과 진동파의 속도법을 사용하였으며, 감쇠비 측정은 Frequency Response Spectrum 곡선에 대한 Polynomial Curvefitting방법과 기하학적 해석방법을 이용하여 각각의 결과를 비교.분석하였다.

Scrap PVB/PMMA 블렌드에 미치는 MBS의 상용화효과(相溶化效果) (The Effect of MBS on the Compatibility of Scrap PVB/PMMA Blends)

  • 최형기;이용무;윤주호;최세영
    • Elastomers and Composites
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    • 제31권1호
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    • pp.23-32
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    • 1996
  • PVB was blended with PMMA in order to recycle scraped PVB material which recovered in the safety glass manufactories. The purpose of this research on PVB/PMMA blend was applied with excellent tackiness and transparency of PVB as a material of high strength to make the maximum use. Also, the blending of PVB with PMMA was aimed at the increase of impact strength of PMMA because the elastic property of PVB might decrease the brittleness of PMMA due to the lack of inner impact resistance. Izod impact resistance was propotional to increase the content of PVB, which was predominantly increased in the addition of 10phr above MBS. High rate impact resistance showed a tendency to Increase but it showed a tendency to decrease maximum load and energy if the contents of PVB increased. On the other hand total energy and ductile index showed a tendency to increase excellent impact resistance in the addition of MBS contents. As a result of observed surface of PVB/PMMA blends, the size of PVB domain increased distribution homogenuously, in the addited MBS contents increased it showed distribution homogeneously and partially a wetability.

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초임계 유체를 이용한 가교고분자 재활용기술 (Recycling Technology of Crosslinked-Polymers Using Supercritical Fluid)

  • 구종민;유시원;백범기;조항규;이윤우;홍순만
    • Elastomers and Composites
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    • 제47권2호
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    • pp.111-120
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    • 2012
  • 열경화성 고분자들은 불융/불용 특성으로 인하여 현재 개발된 재활용 기술의 부재로 대부분 매립 또는 소각처리 되어지고 있다. 하지만 환경요염 문제 및 자원의 재활용 측면에서 가교고분자의 재활용 기술이 크게 주목 받고 있으며 본 논문에서는 최근 주목받고 있는 초임계 공정에 의한 가교고분자 재활용 방법에 관하여 소개하고자 한다.

초분자 네트워크를 이용한 열가역성 가교 탄성체 (Thermo-reversible Crosslinking Elastomer through Supramolecular Networks)

  • 배종우;오상택;김구니;백현종;김원호;최성신
    • Elastomers and Composites
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    • 제45권3호
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    • pp.165-169
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    • 2010
  • 최근에 기존 고무의 장점인 유연성과 충전제에 의한 다양한 기능성과 열가소성 고무의 장점인 리싸이틀 및 성형의 용이성을 동시에 갖춘 초분자 네트워크형 열가역성 가교 탄성체가 소개되고 있다. 수소 결합과 이온 클러스터간의 결합력과 같은 열가역성 결합은 1990년부터 소개되었지만, 초분자 네트워크에서 가교 구조의 결합과 절단을 조절할 수 있는 기술이 시도된 것은 최근의 기술적 성과이다. 본 보문에서는 열가소성 탄성체의 용융 특성과 가교 탄성체의 보강 거동을 가지는 열가역성 가교 탄성체의 특징들을 정리하였다.

폐타이어 분말을 이용한 자체보수성 방수재 개발 (Development of self-sealing waterproof materials using GRT powder)

  • 이동민;최중소
    • 자원리싸이클링
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    • 제14권4호
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    • pp.22-33
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    • 2005
  • 폐타이어 분말(GRT)을 재활용하기 위하여 sheet type 4그룹과 soft type 1그룹의 자체보수성 방수재를 제조하였다. 각각 방수재의 방수특성을 고찰하기 위하여 방수재들의 물성을 측정하였다. 방수재는 GRT/ 고흡수성수지/ binder로 구성되었으며, internal mixer로 혼합한 후 hot press로 성형하여 제조 되었다. 방수재 제조에 사용된 CRT의 평균입도는 -40mesh 이었고, 고흡수성 수지는 상용품과 poly(AM-SAS-AA)를 제조하여 사용하였고, binder는 PU, EVA, LDPE, SBR, poly(2-EHA)을 사용하였다. 또한 방수재의 물성을 향상시키기 위하여 보강재로 PU film을 사용하였다. 폐타이어 분말을 이용하여 개발된 sheet type 자체보수성 방수재 중 GRT/ CE-500F/EV-600/PU film 과 GRT/GE-500F/SBR(vulcanization)/PU film 로 구성된 방수재가 기존 상용제품의 물성에 근접하였다. 또한 soft type 방수재는 GRT/GE-500F/Poly(2-EHA)와 GRT/P(AM-SAS-AA)/Poly(2-EHA)로 구성된 방수재가 상용제품의 흡수능보다 4-20배의 개선된 결과를 나타내었다.

실내공간에 사용되는 재활용 신재료의 소재 및 가공방법 연구 (A Study on the Base Material Specific and Processing Methods of Recycled New Materials in Space)

  • 서지은;정희정
    • 한국실내디자인학회논문집
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    • 제21권3호
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    • pp.22-30
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    • 2012
  • Nowadays the issue of environmental pollution and ecological destruction is not a simple issue but an important issue to be continuously considered. It is deemed that a study for recycled new materials is immediately required and this study is to analyze features and processing methods of new materials which can be used to interior space. We found the recycled new materials used for space through researching various web sits. And then we analyzed what the base materials are and classified that base materials are whether natural or artificial of the recycled materials. We classified processing methods of the recycled new materials after researching general processing methods. The result of this study would be an important material to the research and development of new finishing materials with consideration of environment and to the research for a guideline of applicable new materials. The results of this study are as follows : First, we could classify widely 2 categories into natural material and artificial material and then 10 subcategories into metal, glass, wood, rubber, stone, plastic, leather or fabric, ceramic, concrete and so on, and analyzed that which material is mostly used and whether it is single material or multiple material. In order to analyze the feature of processing method. Second, we could classify into 4 categories such as junction, surface process, molding, and insert, and found out which processing method is applied based on objects of research. Third, as an analysis result of the recycled new material feature, in order to develop various new materials, it is required to study on combination and application of 2 materials or more rather than single material. Four, as a analysis result of the processing method feature, I would like to suggest that development and application of various processing methods are required. Especially, it is necessary to grope for a way to develop new functional materials for interior space through a systemic research and analysis of processing method of other fields. Furthermore, a way to reuse recycled new materials should be considered in a stage of selection and application of processing method.

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An Insight Into the Recycling of Waste Flexible Polyurethane Foam Using Glycolysis

  • Woo Seok Jin;Pranabesh Sahu;Gyuri Kim;Seongrok Jeong;Cheon Young Jeon;Tae Gyu Lee;Sang Ho Lee;Jeong Seok Oh
    • Elastomers and Composites
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    • 제58권1호
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    • pp.32-43
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    • 2023
  • The worldwide use of polyurethane foam products generates large amounts of waste, which in turn has detrimental effects on the surroundings. Hence, finding an economical and environmentally friendly way to dispose of or recycle foam waste is an utmost priority for researchers to overcome this problem. In that sense, the glycolysis of waste flexible polyurethane foam (WFPF) from automotive seat cushions using different industrial-grade glycols and potassium hydroxide as a catalyst to produce recovered polyol was investigated. The effect of different molecular weight polyols, catalyst concentration, and material ratio (PU foam: Glycols) on the reaction conversion and viscosity of the recovered polyols was determined. The obtained recovered polyols are obtained as single or split-phase reaction products. Besides, the foaming characteristics and physical properties such as cell morphology, thermal stability, and compressive stress-strain nature of the regenerated flexible foams based on the recovered polyols were discussed. It was observed that the regenerated flexible foams displayed good seating comfort properties as a function of hardness, sag factor, and hysteresis loss compared to the reference virgin foam. With the growing demand for a sustainable and circular economy, a global valorization of glycolysis products from polyurethane scraps can be realized by transforming them into profitable substances.