• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 춘계학술대회 논문집
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• pp.321-324
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• 2005

The main purpose of the present study has been placed on investigating the effects of controlled rolling and cooling on the microstructures and mechanical properties of C-Si-Mn-V steels for cold forming. The steels were manufactured in vacuum induction melting(VIM) furnace and casted to 1.1ton Ingots and the ingots were forged to $\Box150$ billet. The forged billets were reheated in walking beam furnace and rolled to coil, the stocks were rolled by Controlled Rolling and Cooling Technology (CRCT), so rolled at low temperature by water spraying applied in rolling stage and acceleratly cooled before coiling. Rolled coils were cold drawed to the degree of $27\%$ of area reduction without heat treatment. Microstructual observation, tensile test, compression test and charpy impact tests were conducted. The mechanical properties of the steels were changed by area reduction of cold drawing and it is founded that there are optimum level of cold drawing to minimize compression stress for these steels. From the result of this study, it is conformed that mechanical properties and microstructure of C-Si-Mn-V steels for cold forming were enhanced by accelerated cooling and founded optimum level of cold drawing.

• 한국강구조학회 논문집
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• 제20권4호
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• pp.519-528
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• 2008

초간편 강합성 바닥판은 H형강을 거더로 활용하면서 교량가설시 H형강의 횡-비틀림 좌굴을 방지하고 공기를 단축시키기 위하여 개발하였다. 또한 초간편 강합성 바닥판과 H형강 거더의 합성거동을 확보하기 위하여 사용되는 전단연결재를 초간편 강합성 바닥판의 강판과 H형강 거더의 연결방식에 따라 연결볼트를 길게 뽑아 스터드를 대체하여 전단연결재로 사용하는 방식과 유공I형강을 전단연결재로 활용하는 방식으로 개발하였다. 본 연구에서는 이렇게 개발한 신형식 전단연결재에 대한 전단내력 평가를 위하여 Push-Out 실험을 실시하고, 기존 전단연결재의 전단내력 평가식과 비교 분석하였다. Push-Out 실험을 통하여 연결볼트는 스터드와 같은 거동을 하는 것으로 확인하였으며, 도로교 설계기준의 전단내력 평가식은 지름이 큰 연결볼트의 전단내력을 과대평가하는 것으로 나타났다. 용접량의 변화에 따른 유공I형강의 Push-Out 실험에서는 용접량이 적은 경우에는 용접부의 전단내력이 지배하였으나, 용접량이 일정정도 이상인 경우에는 일정한 전단내력을 발휘하는 것으로 나타났다.

• 한국강구조학회 논문집
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• 제18권2호
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• pp.239-250
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• 2006

본 연구는 H형 압연강재보에 강종이 다른 강재보 또는 강판을 부착하여 프리스트레스를 도입한 강재보의 휨 거동에 대한 실물실험결과를 비교 분석하였다. 또한 이론적인 해석과의 비교를 통하여 구조적인 성능을 검증하였다. 두 개의 부재를 결합하여 합성부재로 만드는데 있어서 결합시 부재간 서로 이완된 느슨한 상태에서 결합이 되기 때문에 하중이 증가함에 따라 부재간에 하중의 재분배가 일어나 그 구조적인 성능을 제대로 발휘하지 못한다. 따라서 두 부재를 합성시킬 때에는 프리스트레스를 가하여 접합해야 한다. 실험결과로부터 강재보에 추가로 강재보 또는 강판을 붙여 프리스트레스가 도입된 강재보는 강성증가와 프리스트레스에 의한 내하력 증가효과가 뚜렷함을 알 수 있었다.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 1996년도 특별강연 및 추계학술발표 개요집
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• pp.186-190
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• 1996

Laser cladding is a technique for modification on surface in materials. This study describes a laser cladding equipment design and the results of laser cladding nickel on rolled steel for general structure. The laser clsdding equipment designed to consider continuous supply, a fixed quantity. The material used MC plastic. Laser cladding condition is found out by processing parameters. The experiment advanced to suppy substrate with powder. The substrate is rolled steel for general structure(KS D 3503) and powder is using the nickel powder for the corrosion resitance, wear resistance and surface hardness of materials. When the substrate travel on X-Y table, laser beam irradiates to prevent from oxidize with shielding gas on it. The obtained specimens measure the victors hardness test. For the research laser cladding results make a comparative study the microstructure.

• Steel and Composite Structures
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• 제12권3호
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• pp.183-205
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• 2012

This paper presents an investigation of the effect of inclined stiffeners on the load-carrying capacity of simply-supported hot-rolled steel I-beams under various load conditions. The study is carried out using finite element analysis. A series of beams modeled using 3-D solid finite elements with consideration of initial geometric imperfections, residual stresses, and material nonlinearity are analyzed with and without inclined stiffeners to show how the application of inclined stiffeners can offer a noticeable increase in their lateral-torsional buckling (LTB) capacity. The analysis results have shown that the amount of increase in LTB capacity is primarily dependent on the location of the inclined stiffeners and the lateral unsupported length of the beam. The width, thickness and inclination angle of the stiffeners do not have as much an effect on the beam's lateral-torsional buckling capacity when compared to the stiffeners' location and beam length. Once the optimal location for the stiffeners is determined, parametric studies are performed for different beam lengths and load cases and a design equation is developed for the design of such stiffeners. A design example is given to demonstrate how the proposed equation can be used for the design of inclined stiffeners not only to enhance the beam's bearing capacity but its lateral-torsional buckling strength.

• International Journal of Automotive Technology
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• 제7권2호
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• pp.209-216
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• 2006

A study has been conducted for an optimal processing and an apparatus for manufacturing a laser welded tube for one-body formed bumper beam. The tube dimensions used in calculation were the thickness of 1.4 mm, the diameter of 105.4 mm and the length of 2000 mm. The tube was formed of a cold rolled high strength steel plate(tensile strength of 600 MPa). The two-roll bending method was the optimal tube forming process in comparison with the UO-bending method, the bending method on the press brake, the multi-step continuous roll-forming method and the 3-roll bending method. Monitoring of the welding quality was conducted and the seam tracking along the butt-joint lengthwise to the tube axis was also examined. The longitudinal butt-joint was welded by using a $CO_2$ laser welding machine equipped with a seam tracker and a plasma sensor. The $CO_2$ laser tube welding machine could be used for precise seam tracking and real-time monitoring of the welding quality. As a result, the developed laser welded tube could be used for a one-body formed automobile bumper beam.

• 한국정밀공학회지
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• 제21권7호
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• pp.136-144
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• 2004

Optimal process and system to produce the laser welded tube for one body formed bumper beam are studied. The calculated size of tube is a thickness of 1.4mm, diameter of 105.4mm and length of 2000mm. The tube is shaped from a cold rolled high strength steel sheet(tensile strength: 60kgf/$\textrm{mm}^2$ grade). Two roll bending method is the optimal tube shaping process compared to UO-bending, bending on press brake, multi-step continuous roll forming and 3 roll bending methods. Weld quality monitoring and seam tracking along the butt-joint lengthwise to the tube axis are also studied. The longitudinal butt-joint is welded by the $CO_2$ laser welding system equipped with a seam tracker and plasma sensor. The constructed $CO_2$laser tube welding system can be used for the precision seam tracking and the real-time monitoring of weld quality. Finally, the obtained laser welded tube can be used for one-body formed automobile bumper beam.

• Steel and Composite Structures
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• 제42권3호
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• pp.315-323
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• 2022

Shear connectors are key elements that ensure integrity in a composite system. The primary purpose of a shear connector is to bring a high degree of interaction between composite elements. A wide variety of connectors are available for hot-rolled composite construction, connected to the beam through welding. However, with cold-formed members being very thin, welding of shear connectors is not desirable in cold-formed composite constructions. Shear connectors for cold-formed elements are limited in studies as well as in the market. Hence in this study, three different types of shear connectors, namely, single-channel, double channel, and self-tapping screw, were considered, and their performance assessed by the Push-out test as per Eurocode 4. The connection between channel shear connectors and the beam was made using self-tapping screws to avoid welding. The performance of the connectors was analyzed based on their ultimate capacity, characteristic capacity, ductility, and slippage during loading. Strength to weight ratio was also carried out to understand the proposed connectors' suitability for conventional ones. The results showed relatively higher initial stiffness and ductility for double channel connectors than other connectors. Also, self-tapping screws had a higher strength to weight ratio with low ductility.

• Journal of Welding and Joining
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• 제13권1호
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• pp.145-155
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• 1995

Continuous wave C $O_{2}$ laser beam welding and formability of zinc coated steel plates were investigated. First, the optimal welding condition could be obtained in lap configuration by using the data for heat input, gap size and fracture behaviour. The gap size for fully-penetrated bead could be predicted by the gap model by Akhter et al. AIso, it was found that the joining efficiency was constant. Secondly, the butt welding of dissimilar materials (zinc coated steel plate and cold rolled steel plate) with different thicknesses was investigated. In the thickness range of 0.8-2.0 mm, the maximum welding speed of 10m/min was obtained. In the butt welding of two plates with thickness 2.0 mm and l.6mm, the maximum, welding speed of 6m/min was obtained, Finally. the forming results of butt-welded plates showed that the joining design was important to apply the laser welded blank in the automotive production.

• 한국축산시설환경학회지
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• 제15권1호
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• pp.17-28
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• 2009

PEB system is more economical when compared with structures commonly used Hot rolled and welded light H-beam was introduced in the Standard Livestock Housing. This study suggested more economical technology for structural design by the reduction of live load, relief of deflection limit and reduction of importance factor. And, when applying wind Load as a result of examination with Low Rise Building Systems Manual considering open model, we can know that when the wind load is big, enclosed model is more stable than open model. In short, Suggesting more economical model and providing the method to reduce natural disaster, by the application of PEB system and the development of technology for structural design, are considered to strengthen the competitive power of farmhouse.