• Title/Summary/Keyword: roll to roll system

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A Study on Characteristics of Measuring Roll for Automatic Flatness Control (자동 형상제어용 측정롤의 특성에 관한 연구)

  • 김순경;전언찬;김중완;김문경;이승수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.551-555
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    • 1996
  • The continuing demand for quality products requires better understanding and improved control of the production process. And, in recent year requirements for flatness control in strip rolling have become increasinglysevere because of the control for flatness of cold rolled strip is essential for further down stream processing. Also a speeds of rolling mills to meet productivity requirements puts a demanding requirement on the control of flatness of rolled strip. The demands on a total flatness control system therefore are a measuring and indication system consisting of a measuring roll that is robust, accurate, reliable and require a minimum of maintenance. The critical prt of any control system is the quality of the information being provided by the measurement instrument or device. It is therfore of utmost importance to have an accurate, repeatable and reliable measuring system. So, in this paper, The measuring roll for automatic flatness control system of contact type has been investigated.

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A Study on Wear-Life Prediction of Conductor Roll Polisher in EGL Polishing Process (EGL 공정용 컨덕터 롤 폴리셔 수명 예측에 관한 연구)

  • Ku, Ja-Kyung;Ko, Jong-Min;Ku, Tae-Wan;Kang, Beom-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.9
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    • pp.1062-1069
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    • 2011
  • In electro-galvanizing line to manufacture the electro-galvanized steel sheet, polishing system is required to maintain clean surface of conductor roll and to secure the quality of the steel sheet. At the same time, prediction and decision of the replacement cycle for felt material and its brush installed in the polishing system is also important because the brush is directly contacted on the conductor roll surface. In this study, the polishing system has been designed which the brush is repetitive translating according to the longitudinal direction of the conductor roll. Furthermore, the prediction on the wear-life of the felt material used for the brush is performed using the contact pressure extracted by finite element analysis. And to verify the predicted wear-life of the felt material, the experimental study is also carried out. From the comparison result between the predicted and the measured wear-life of the felt material, it is presented that the wear-life and the replacement cycle of the felt material are well predicted by considering a wear compensation factor, and the wear compensation factor is useful and reasonable.

An Experimental Study of Engine Mount Optimization to Improve Noise and Vibration Quality of F.R. Vehicle (후륜구동 차량의 소음 진동 성능향상을 위한 엔진마운트 최적설계에 관한 실험적 연구)

  • 이준용;김찬묵
    • Journal of KSNVE
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    • v.7 no.4
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    • pp.681-688
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    • 1997
  • The purpose of engine mount system is to reduce the noise and vibration caused by engine vibration, and to decouple the roll and bounce mode at idle. To reduce the noise and vibration level in a vehicle, it is important to make the design optimization of engine mount system that consider the moment of inertia and inclination of mount rubber. As a result, according to the definition of Torque Roll Axis (TRA), the vibration axis at idle must be on the TRA or very close to it. In this paper, we studied the effect of the design optimization of engine mount system. And we have achieved good improvements in noise and vibration quality of F.R. vehicle.

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A Study on the improvement of Formability of sheet metal inner structure (박판 내부구조재의 성형성 향상에 관한 연구)

  • Kim H. J.;Choi D. S.;Jae T. J.;Park J. H.;Jung D. W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.423-427
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    • 2005
  • Sandwich structures, which are composed of a thick core between two thin faces, are commonly used in many engineering applications because they combine high stiffness and strength with low weight. Depending on the application of a particular sandwich structure, various types of cores can be used. The production of sandwich sheets by a rolling process, which is a more efficient and economical approach compared to other types of processes, has become an increasingly important subject of study. In this paper, we have studied the embossing structure of sheet type and developed embossing roll mold with $\Phi3$ pattern and roll forming system.

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Design and Evaluation of Digital Inclinometer for Measuring Postural Balance (자세 균형 측정을 위한 디지털 경사계 설계 및 평가)

  • Myoung, Hyoun-Seok;Lee, Hyo-Ki;Lee, Kyoung-Joung;Kwon, Oh-Yun
    • Proceedings of the KIEE Conference
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    • 2007.04a
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    • pp.64-66
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    • 2007
  • In this paper, a digital inclinometer to measure the angle and acceleration signals of subject laid on Roll was designed. The designed system consists of a tilt sensor, biaxial accelerometer, microcontroller and BlueTooth module. The designed digital inclinometer was easy to handle and easy to wear. To evaluate the performance of the system, we measured simultaneously the angle and acceleration signals from the 3 subjects on the Roll with two instruments which are ZEBRIS and our system. The measured signals were processed by statistical method and then the correlation coefficient of 0.93 was shown. From the results, the designed digital inclinometer is shown to be useful in assessment of body movement.

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Dynamics and Instability of a Polymeric Paint in Roll Coating Process for Automotive Pre-coating Application (자동차 선도장을 위한 롤코팅 공정에서 고분자 도료의 동적 거동 및 불안정성)

  • Kim, Jin-Ho;Lee, In-Jun;Noh, Seung-Man;Kang, Choong-Yeol;Nam, Joon-Hyun;Jung, Hyun-Wook;Park, Jong-Myung
    • Polymer(Korea)
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    • v.35 no.6
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    • pp.574-579
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    • 2011
  • 3-Roll coating process as a key application technology for manufacturing automotive pre-painted metal-sheets has been studied. The 3-Roll coating system for this study consists of pick-up roll for picking up and distributing coating liquid from the reservoir, metering roll to properly meter coating liquid in metering gap regime, and applicator roll for directly transferring liquid into metal-sheet surface. Flow dynamics and operable coating windows of a polymeric paint (primer) with shear-thinning rheological property have been correlated with processing parameters such as speed ratio and metering gap between pick-up and metering rolls. In the uniform coating regime, dry coating thickness increased with increasing metering gap or decreasing speed ratio. Ribbing and cascade instabilities were observed in low speed and high speed ratio conditions, respectively. It is revealed that lower speed ratio makes severity and wavelength of the ribbing increase, aggravating flow instability in coating systems.

Design of Digital Inclinometer for Measuring Postural Balance (자세 균형 측정을 위한 디지털 경사계 설계)

  • Myoung, Hyoun-Seok;Lee, Hyo-Ki;Kwon, Oh-Yun;Lee, Kyoung-Joung
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.45 no.1
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    • pp.50-56
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    • 2008
  • In this paper, a digital inclinometer to measure the angle and acceleration signals of subject laid on Roll was designed. The designed system consists of a tilt sensor, biaxial accelerometer, single chip microprocessor and Bluetooth module. The designed digital inclinometer was easy to handle and to wear. To evaluate the performance of the system, we measured simultaneously the angle and acceleration signals from the 3 subjects on the Roll using two instruments which are ZEBRIS and designed system. The measured signals were processed by statistical method and then the correlation coefficient of 0.93 was shown. From the results, the designed digital inclinometer is shown to be useful in assessment of body movement.

Development of Roll Printing Process System for The Next Generation Flexible Solar Cell (차세대 플렉서블 태양전지 생산용 롤프린팅 공정장비 기술 개발)

  • Kim, Dong-Soo;Kim, Jung-Su;Kim, Myoung-Sub;Kim, Kang-Dae
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.57-60
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    • 2009
  • The conductive coating method was used for a various industrial fields. For example, Sputtering process is using to a coat of ITO layer in LCD or OLED panel manufacture process and fabricate a base layer of substrate of an electric printing device. However, conventional coating process (beam sputtering, spin coating etc.) has a problems in the industrial manufacturing process. These processes have a very high cost and critical manufacturing environment as a vacuum process. Recently, many researchers were proposed a various printing process instead of conventional coating process. In this paper, we propose an ESD printing process in ITO coating layer and apply to fabricate a conductive coating film. Ours transparent electrode had a surface resistance of about $66{\Omega}/{\square}$ and transparent of 74% in the wavelength of 500nm. This transparent electrode manufacturing process will be applied to Roll-to-Roll process. In addition, we developed roll printing process system for the next generation flexible solar cell.

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