Journal of the Korean Society for Precision Engineering (한국정밀공학회지)

Korean Society for Precision Engineering (한국정밀공학회)
권호 표지

A Study on Wear-Life Prediction of Conductor Roll Polisher in EGL Polishing Process

EGL 공정용 컨덕터 롤 폴리셔 수명 예측에 관한 연구

  • Ku, Ja-Kyung (Department of Aerospace Engineering, Pusan National Univ.) ;
  • Ko, Jong-Min (R&D Center, Design Plant Co. Ltd.) ;
  • Ku, Tae-Wan (Industrial Liaison Innovation Center, Pusan National Univ.) ;
  • Kang, Beom-Soo (Department of Aerospace Engineering, Pusan National Univ.)
  • 구자경 (부산대학교 항공우주공학과) ;
  • 고종민 ((주)디자인플랜트 기술연구소) ;
  • 구태완 (부산대학교 부품소재산학협력연구소) ;
  • 강범수 (부산대학교 항공우주공학과)
  • Received : 2011.02.28
  • Accepted : 2011.06.15
  • Published : 2011.09.01
Download PDF
⟨ Previous Next ⟩

Abstract

In electro-galvanizing line to manufacture the electro-galvanized steel sheet, polishing system is required to maintain clean surface of conductor roll and to secure the quality of the steel sheet. At the same time, prediction and decision of the replacement cycle for felt material and its brush installed in the polishing system is also important because the brush is directly contacted on the conductor roll surface. In this study, the polishing system has been designed which the brush is repetitive translating according to the longitudinal direction of the conductor roll. Furthermore, the prediction on the wear-life of the felt material used for the brush is performed using the contact pressure extracted by finite element analysis. And to verify the predicted wear-life of the felt material, the experimental study is also carried out. From the comparison result between the predicted and the measured wear-life of the felt material, it is presented that the wear-life and the replacement cycle of the felt material are well predicted by considering a wear compensation factor, and the wear compensation factor is useful and reasonable.

Keywords

Acknowledgement

Supported by : 한국과학재단

References

  1. Hayashi, H. and Nakagawa, T., "Recent trands in sheet metals and their formability in manufacturing automotive panels," Journal of Materials Processing Technology, Vol. 46, No. 3-4, pp. 455-487, 1994. https://doi.org/10.1016/0924-0136(94)90128-7
  2. Jiang, H., M., Chen, X., P., Wu, H. and Li, C., H., "Forming characteristics and mechanical parameter sensitivity study on pre-phosphated electrogalvanized sheet steel," Journal of Materials Processing Technology, Vol. 151, No. 1-3, pp. 248-254, 2004. https://doi.org/10.1016/j.jmatprotec.2004.04.069
  3. Tang, L., Yang, Y. and Liu, J., "An efficient optimal solution to the coil sequencing problem in electrogalvanizing line," Computers and Operations Research, Vol. 37, No. 10, pp. 1780-1796, 2010. https://doi.org/10.1016/j.cor.2010.01.009
  4. Archard, J. F., "Contact and Rubbing of Flat Surfaces," Journal of Applied Physics, Vol. 24, No. 8, pp. 981-988, 1953. https://doi.org/10.1063/1.1721448
  5. Hambli, R., "Blanking tool wear modeling using the finite element method", International Journal of Machine Tools & Manufacture, Vol. 41, No. 12, pp. 1815-1829, 2001. https://doi.org/10.1016/S0890-6955(01)00024-4
  6. Lee, G. A. and Im, Y. T., "Finite-element investigation of the wear and elastic deformation of dies in metal forming," Journal of Materials Processing Technology, Vol. 89-90, No. 19, pp. 123-127, 1999. https://doi.org/10.1016/S0924-0136(99)00148-X
  7. Behrens, B.-A. and Schaefer, F., "Prediction of wear in hot forging tools by means of finite-elementanalysis," Journal of Materials Processing Technology, Vol. 167, No. 2-3, pp. 309-315, 2005. https://doi.org/10.1016/j.jmatprotec.2005.06.057
  8. McColl, I. R., Ding, J. and Leen, S. B., "Finite element simulation and experimental validation of fretting wear," Wear, Vol. 256, No. 11-12, pp. 1114-1127, 2004. https://doi.org/10.1016/j.wear.2003.07.001
  9. Johansson, L., "Numerical Simulation of Contact Pressure Evolution in Fretting," Journal of Tribology, Vol. 116, No. 2, pp. 247-254, 1994. https://doi.org/10.1115/1.2927205
  10. Oqvist, M., "Numerical simulations of mild wear using updated geometry with different step size approaches," Wear, Vol. 249, No. 1-2, pp. 6-11, 2001. https://doi.org/10.1016/S0043-1648(00)00548-2
  11. Kwon, Y. and Fischer, G. W., "A novel approach to quantifying tool wear and tool life measurements for optimal tool management," International Journal of Machine Tools & Manufacture, Vol. 43, No. 4, pp. 359-368, 2003. https://doi.org/10.1016/S0890-6955(02)00271-7
  12. Jensen, M. R., Damborg, F. F., Nielsen, K. B. and Danckert, J., "Applying the finite-element method for determination of tool wear in conventional deepdrawing," Journal of Materials Processing Technology, Vol. 83, No. 1-3, pp. 98-105, 1998. https://doi.org/10.1016/S0924-0136(98)00047-8
  13. Lee, J. H. and Lee, S. J., "One-step-ahead prediction of flank wear using cutting force," International Journal of Machine Tools & Manufacture, Vol. 39, No. 11, pp. 1747-1760, 1999. https://doi.org/10.1016/S0890-6955(99)00029-2
  14. Choudhury, S. K. and Kishore, K. K., "Tool wear measurement in turning using force ratio," International Journal of Machine Tools & Manufacture, Vol. 40, No. 6, pp. 899-909, 2000 https://doi.org/10.1016/S0890-6955(99)00088-7
  15. Ogden, R. W., "Large deformation isotropic elasticity: on the correlation of theory and experiment for compressible rubberlike solids," Proceedings of the Royal Society of London, Vol. 328, No. 1575, pp. 567-583, 1972.
  16. Holzapfel, G. A., "Nonlinear Solid Mechanics," Willy, pp. 228-230, 2000.