• Title/Summary/Keyword: residual distribution

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A Study on the Residual Stress Distribution of Pure Titanium Welding Material (순수티타늄 용접재의 잔류응력분포에 관한 연구)

  • Choi Byung-ki;Chang Kyung-chun
    • Journal of the Korean Society of Safety
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    • v.19 no.4 s.68
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    • pp.8-13
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    • 2004
  • The purpose of this paper is to investigate the welding residual stress distribution according to the constraint or non-constraint welding condition with titanium commonly using power station, aircraft, and ship. The measuring method of the residual stress was applied stress release rating method with strain gages and a potable strain meter. The x direction residual stress generally showed the tensile residual stress in case of res03int welding. On the other hand, the x direction residual stress under non-restraint welding were changed tensile stress into compressive stress on 15mm away from welding bead center. Also, the y direction residual stress generally showed the tensile residual stress in case of non-restraint welding and the y direction residual stress under restraint welding were changed tensile stress into compressive stress about 60mm away from welding bead center.

Residual Stress Evolution during Leveling of Hot Rolled High Strength Coils and Camber Prediction by Residual Stress Distribution (냉간 성형용 열연 고강도 강판의 교정 중 잔류응력 변화와 절단 후 캠버 발생 예측)

  • Park, K.C.;Ryu, J.H.
    • Transactions of Materials Processing
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    • v.17 no.2
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    • pp.107-112
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    • 2008
  • In order to investigate the residual stress evolution during the leveling process of hot rolled high strength coils for cold forming, the in-plane residual stress of plate sampled at SPM, rough leveler and finish leveler were measured by cutting method. Residual stress was localized near the edge of plate. As the thickness of plate was increased, the size of residual stress region was expanded. The gradient of residual stress within the plate was reduced during the leveling process. But the residual stress itself was not removed completely within the ranges of tested conditions. The exact camber of cut plate was able to be predicted by the measurement of residual stress distribution after leveling of the plate.

A Study on the Distribution of Residual Stress in Fillet Welds for Thick Mild Steel Plate (두꺼운 연강판(軟鋼板) 필렛 용접(熔接)이음부의 잔류응력분포(殘留應力分布)에 대한 연구(硏究))

  • Dong-Suk,Um;Sung-Won,Kang
    • Bulletin of the Society of Naval Architects of Korea
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    • v.20 no.4
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    • pp.17-24
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    • 1983
  • In this study, it was investigated the distribution of residual stress in the direction of loading between the root and toe the load fillet welds for thick steel plate. Residual stress distributions are measured by sectioning method which is one of stress-relaxation technique in welded joint, and analyzed by two dimensional finite element method on thermo-elasto-plastic theory under plane stress condition. These are compared the results of F.E.M analysis with the experimental result by stress-relaxation techniques. As a results, the following conclusion were obtained. (1) In the no penetration fillet welded joint specimen using mild steel plate with 25mm in thickness, the residual stress of loading direction near the root was about $10kg/mm^2$ tensile. (2) The tensile residual stress has been observed in fillet region of the fillet joint by F.E.M. analysis method. (3) The range of compressive residual stress distribution from the root was largest in the case of 5mm root penetration.

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Fatigue Life Analysis on Multi-Stacked Film Under Thermal and Residual Stresses (열응력과 잔류응력하의 다층박막의 피로수명 해석)

  • Park Jun-Hyub
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.4 s.235
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    • pp.526-533
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    • 2005
  • Reliability problem in inkjet printhead, one of MEMS devices, is also very important. To eject an ink drop, the temperature of heater must be high so that ink contacting with surface reaches above $280^{o}C$ on the instant. Its heater is embedded in the thin multi-layer in which several materials are deposited. MEMS processes are the main sources of residual stresses development. Residual stress is one of the factors reducing the reliability of MEMS devices. We measured residual stresses of single layers that consist of multilayer. FE analysis is performed using design of experiment(DOE). Transient analysis for heat transfer is performed to get a temperature distribution. And then static analysis is performed with the temperature distribution obtained by heat transfer analysis and the measured residual stresses to get a stress distribution in the structure. Although the residual stress is bigger than thermal stress, thermal stress is more influential on fatigue life.

The Finite Element Analysis of the Mandrel Shape's Influence on the Residual Stress Distribution by Cold Expansion Method (형상봉의 모양이 홀확장 잔류응력 분포에 미치는 영향에 대한 유한요소해석)

  • Jang, Jae-Soon;Cho, Myoung-Rae;Yang, Won-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.9 s.186
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    • pp.127-133
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    • 2006
  • Cold expansion method is used to protect a fatigue fracture from fastener hole in the structure and aerospace industry. Cold expansion is that an oversized tapered mandrel goes through the hole and produces a compressive residual stress as well as plastic deformation around the hole. Here, mandrel shapes are one of the factors which are influenced on the residual stress distribution by cold expansion method. This paper, according to mandrel shapes (diameter of mandrel, length of mandrel and length of taper), we are performed a finite element analysis of residual stress distribution by cold expansion method. From this study, it has been found that diameter of mandrel and length of taper are an important factor which was generated a low compressive residual stress surround of fastener hole by cold expansion method.

A Study on the Prediction of Fatigue Crack Growth Rate in Stainless Steel Weldments (스테인레스강 용접부의 피로균열 전파속도 예측에 관한 연구)

  • 이용복
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.3
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    • pp.68-78
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    • 1998
  • Welding structure contains residual stress due to thermal-plastic strain during welding process, and its magnitude and distribution depend on welding conditions. Cracks initiate from various defects of the weldment, propagate and lead to final fracture, The crack initiation and propagation processes are affected by the magnitude and distribution. Therefore, the magnitude and distribution of weldment residual stress should be considered for safety design and service of welding structures. Also it is very important that more accurate assessment method of fatigue crack growth must take into account the redistributing the residual stress quantitively. because the residual stress in weldment has characteristics of its redistribution with loading magnitude, number of cycles and fatigue crack propagation. In this study fatigue crack behavior of STS-304 weldment was investigated during crack propagation into tensile residual stress region or compressive residual stress region. Crack growth rates were predicted and compared with experimental results.

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Analysis of Temperature Distribution and Residual Stress in Deposition Process of Metal Droplet by Using Laser Beam (레이저를 이용한 금속액적 적층시 온도분포와 잔류응력 해석)

  • Yun Jin-Oh;Yang Young-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.3 s.168
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    • pp.187-193
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    • 2005
  • The temperature distribution of the deposited droplet was predicted by using the finite element analysis and it was assumed that the droplet was axisymmetrical model. The analysis of residual stress was performed with the temperature data, which is obtained from the result. Axisymmetric droplet is deposited three times to consider the actual phenomenon of droplet deposition. The analysis of the temperature distribution is respectively performed whenever the axisymmetric droplet is laminated and the residual stresses of the laminated axisymmetric droplet are calculated with the value of the temperature distribution.

A Study on the Distribution of Residual Stress for Drilled Shaft (현장타설말뚝의 잔류응력 분포에 관한 연구)

  • Kim, Won-Cheul;Hwang, Young-Cheol;Ahn, Chang-Yoon
    • Journal of the Korean GEO-environmental Society
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    • v.6 no.1
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    • pp.45-51
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    • 2005
  • The distribution of shaft resistance is measured by the static load test with the strain gauge or stress gauge, so that the long-term load distribution must be considered for the pile design. However, the measurement by strain gauge generally assumes the 'zero reading', which is the reading taken at 'zero time' with 'zero' load and the residual stress, which is the negative skin friction(or the negative shaft resistance) caused by the pile construction, is neglected. Therefore, the measured value by strain gauge is different from the true load-distribution because residual stresses were neglected. In this study, the three drilled shafts were constructed, and the strain measurements were carried out just after shaft construction. As a result of this study, it is shown that the true load-distribution of drilled shaft is quite different with known load distribution and the true load-distribution of drilled shaft changed from the negative skin friction to the positive skin according to the load increment.

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An Evaluation of Residual Stress Redistribution in the Welding Residual Stress Field Caused by Fatigue Crack Propagation by Finite Element Method (용접잔류응력장에서 피로균열의 전파에 따른 잔류응력 재분포에 대한 해석적 평가)

  • Park, Eung-Joon;Kim, Eung-Joon
    • Journal of Welding and Joining
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    • v.26 no.6
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    • pp.92-96
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    • 2008
  • An investigation was performed to predict residual stress redistribution for the crack propagation initially through tensile residual stress field. The analytical method, which is based on Dugdale model by finite element analysis using elastic analysis method considering the superposition principle, was proposed to estimate the redistribution of residual stress caused by crack propagation. The various aspect of distribution of residual stress caused by crack propagation was examined based on the configuration change of specimen. The analysis results show that the aspect of redistribution of residual stress caused by crack propagation depends on the width of the specimen provided that the initial distribution of residual stress is identical.

Effect of Residual Stress on Femoral Arterial Stress-Strain Behavior

  • Chandran, K.B.;Mun, J.H.;Chen, J.S.;Nagaraj, A.;McPherson, D.D.
    • Journal of Mechanical Science and Technology
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    • v.15 no.7
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    • pp.965-973
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    • 2001
  • It is well established that arteries are subjected to residual stress. Due to the effect of residual stress, the arteries open to a horse-shoe shape when a longitudinal cut is made on an excised arterial segment. Previously, the residual stress has been quantified by the opening angle of the horse-shoe shape. We have employed a finite element analysis of the open arterial segment to restore the same to the original cylindrical shape and computed the circumferential strain as well as the stress distribution in the wall. In this study, the stress distribution in the femoral arteries of miniswine was computed with and without the residual stress for a range of transmural pressures. Our analysis showed that the residual stress has the effect of redistribution of the circumferential stresses between the intima and the adventitia under physiological loading. The redistribution of the stress with the inclusion of residual stress may be important in the studies on effect of wall stresses on the endothelial and vascular smooth muscle cells.

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