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유연생산시스템에서 절삭공구 비용절감을 위한 가공시간과 경로배합 최적화 (Saving Tool Cost in Flexible Manufacturing Systems: Optimal Processing Times and Routing Mix)

  • 김정섭
    • 한국경영과학회:학술대회논문집
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    • 대한산업공학회/한국경영과학회 2004년도 춘계공동학술대회 논문집
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    • pp.475-478
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    • 2004
  • Tool costs can comprise a significant part of the total operating costs of Flexible Manufacturing Systems. We address the problem of determining the optimal processing times of individual operations and routing mix in FMSs with multiple routes for each part type in order to minimize tool cost, subject to meeting a throughput constraint for each part type. The problem is formulated as a nonlinear program superimposed on a closed queueing network of the FMSs under consideration. Numerical examples reveal the potential of our approach for significant saving in tool costs.

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도전성 탄성공구를 이용한 금형연마 특성에 관한 연구 (A Study on Characteristics of Die Finishing Using Conductive Elastic Tool)

  • 황찬해;임동재;정해도
    • 한국정밀공학회지
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    • 제17권6호
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    • pp.96-102
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    • 2000
  • The finishing process for dies and molds is an important process because it has influence on final quality of products. And it is difficult to automatize finishing process so that the process has depended on expert's skill until now. However, recently a study on development of die automatic finishing machine has been progressed, and actually this machine is applied to fabrication of die. But the research about tooling system is not enough and finishing tool must have high machining efficiency and adaptability of curved surface. So, this study investigated the application of conductive elastic tool which is composed of metal-resin bonded pellet and elastic backing material. The metal-resin bonded pellet is used to finish the surface by conventional mechanical grinding or electro-chemial grinding method. And elastic backing material is used to follow the curved surface. So conductive elastic tool has long lifetime, uniform removal rate and adaptability of curved surface.

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AE 센서를 이용한 CNC 공작기계의 절삭공구 마모에 관한 연구 (A Study on CNC Machine Tool Wear using AE Sensor)

  • 정수일;정재수;김광태
    • 대한안전경영과학회:학술대회논문집
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    • 대한안전경영과학회 2000년도 춘계학술대회
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    • pp.241-248
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    • 2000
  • Increased complexity of products and their manufacturing processing demans higher quality control and monitoring than ever before. Therefore, flexible automatization or flexible manufacturing systems (FMS) offer numerous advantages over alternative manufacturing methods. In this state, a in-process monitoring is one of the important flexible automation system. And as use of NC and CNC machine tool has been increasing, cutting work has automating and it is necessary to develop the automatic production system combined a couple of machine tool. Thus, in this paper to search examination it can measure the tool wear and the tool life and can be more practical research subject.

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GIS용 벡터링 도구의 설계 및 구현에 관한 연구 (A Study on the Design and implementation of Vectoring Tool for GIS)

  • 허봉식;김민환
    • Spatial Information Research
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    • 제3권2호
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    • pp.147-159
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    • 1995
  • GIS를 성공적으로 구축하기 위해서는 매핑기술, 기본 S/W기술, DB Tool 기술 등이 필수적으로 요구된다. 그 중에서도 매핑기술은 GIS공간 데이타베이스 구축에 있어서 많은 시간과 노력이 요구되는 매우 중요한 기술이라고 할 수 있다. 이에 본 논문에서는 GIS를 위한 효율적인 벡터링 도구를 체계적으로 설계하고 구현하였다. 벡터링 과정을 분석하여 자동화 가능한 부분과 나머지 부분을 분리하여 자동화 효율을 높임과 동시에, 편리한 사용자 환경을 구현하여 사용자에 의한 처리 과정의 효율 또한 높였다. 또 벡터 데이터의 다단계 표현을 제안하고 본 논문에서 개발한 벡터링 도구에 적용하여 그 유용성을 확인하였다.

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엔드밀 가공에서 형상 정밀도 향상을 위한 절삭 조건 선정 (Cutting Condition Selection for Geometrical Accuracy Improvement in End Milling)

  • 류시형;최덕기;주종남
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1784-1788
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    • 2003
  • For the improvement of geometrical accuracy in end milling, cutting method and cutting condition selection are investigated in this paper. As machining processes are composed of several steps such as roughing, semi-finishing. and finishing, cutting forces and tool deflection are calculated considering surface shape generated by the previous cutting. The effects of tool teeth numbers, tool geometry, and cutting conditions on the form error are analyzed. Using the from error prediction method from tool deflection, cutting condition for geometrical accuracy improvement is discussed. The characteristics and the difference of generated surface shape in up and down milling are dealt with and over-cut free condition in up milling is presented. The form error reduction method by alternating up and down milling is also suggested. The effectiveness of the presented method is examined from a set of cutting tests under various cutting conditions. This research contributes to cutting process optimization for the geometrical accuracy improvement in die and mold manufacture.

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구상흑연주철(FCD500)의 단속가공에서 서멧과 CBN의 공구수명에 관한 연구 (The Study on Interrupted Cutting Tool Life of Cermet and CBN in Ductile Cast Iron(FCD500))

  • 오성훈
    • 한국기계가공학회지
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    • 제11권5호
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    • pp.8-12
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    • 2012
  • Recently, a wide range of industrial production area has a competitive advantage through cost reduction. Moreover with the development of industrial technology, base material and cutting tool help the machining technology. But most of the machining enterprises have not hold the R&D facilities and human resources. This mainly disturbs the industrial development and th increase of production efficiency. Especially in the interrupted machining process, it showed different behavior with continuous machining process. So it needs to research and develop the tool life and tool wear mechanism analysis.

금형면 자동 다듬질 전문가 시스템 개발에 관한 연구-I -DB 구축을 위한 회전 및 진동 연마 가공의 실험적 연구- (Development of an Expert System for Optimizing Die and Mold Polishing-I)

  • 민헌식;이성환;안유민;조남규;한창수
    • 한국공작기계학회논문집
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    • 제11권1호
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    • pp.38-44
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    • 2002
  • In manufacturing die and mold, polishing: is important as it takes as much as 50% of the production cost. In this research, an attachable type polishing device to a WC machining center was developed. experiments were done with a special1y designed rotation type polishing device. Also an ultra-sonic (vibration type) waving device was introduced to acquire finer surface finishes. From the constructed data base based on the experimental results, it is shown that optimal polishing conditions are generated by the combined use of the rotation type tool and the vibration type tool.

고속공작기계 주축의 열적거동 특성 해석 (An analysis of the thermal behaviour of a high speed machine tool spindle)

  • 고태조
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1995년도 춘계학술대회 논문집
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    • pp.9-16
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    • 1995
  • The thermal deformation of machine tool spindle influences the performance of the manufacturing systems for precision products. In this research thermal analysis of a high speed machine tool spindle with the rolling bearing and the built-in motor is carried out using Finite Difference Method. The thermal boundary conditions describing the hear generation in the bearing and built-in motor are considered in the simulation. And various convective boundary conditions are assumed with the empirical formula in the references. From the simulation results the characteristics of each element affecting the dynamic thermal behaviour of the machine tool spindle systems have been clarified. This model can be well applied to the future development of the high speed spindle systems.

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환경교육의 도구로서 간이 측정기의 활용에 관한 연구 (Evaluation of Passive Sampler as a Useful Tool for Environmental Education)

  • 전의찬;송민종
    • 한국환경교육학회지:환경교육
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    • 제11권2호
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    • pp.252-261
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    • 1998
  • Since 1980's during which environmental pollution became serious enough to urge various types of environmental educations in many areas. But, most emphasis has been put on theoretical education. Even field education training mostly focused on water pollution. Therefore, simple air pollution monitoring system was needed for better field education in air pollution. In this study, we evaluated Passive Sampler as an useful tool for teaching air pollution in field. Students have found passive sampler very effective tool. Recent comparative study of auto-monitoring and passive sampler networks suggested a potential use of passive sampler as an useful tool for environmental education. In this study, the correlation between two sets of values appears very high judging from the regression slope of 0.92 and correlation coefficient of 0.91 However, inexpensive Passive sampler with easy-to-operate colorimeter, has not been used in environmental education partially because large scale fluctuation in time and space characteristic to air pollution has been overlooked so that the sampler has not been tested for an effective educational tool. Passive sampler certainly deserves further in depth research as an effective air monitoring system, and better attention to its usefulness to teach students and public.

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AE 센서를 이용한 CNC 공작기계의 절삭공구 마모에 관한 연구 (A Study on CNC Machine Tool Wear using AE Sensor)

  • 정재수;김광태;정수일
    • 대한안전경영과학회지
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    • 제2권3호
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    • pp.185-195
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    • 2000
  • Increased complexity of products and their manufacturing processing demans higher quality control and monitoring than ever before. Therefore, flexible automatization or flexible manufacturing systems (FMS) offer numerous advantages over alternative manufacturing methods. In this state, a in-process monitoring is one of the important flexible automatino system. And as use of NC and CNC machine tool has been increasing, cutting work has automating and it is necessary to develop the automatic production system combined a couple of machine tool. Thus, in this paper to search examination it can measure the tool wear and the tool life and can be more practical research subject.

  • PDF