• Journal of the Korean Society for Precision Engineering
• /
• v.21 no.11
• /
• pp.149-154
• /
• 2004

For a present study, we investigated fatigue behavior of cracked aluminum repaired by unidirectional graphite/epoxy composite material. Three different specimens were used in the fatigue tests: cracked aluminum, cracked aluminum repaired by graphite/epoxy composite patch, and plasma-treated aluminum repaired by graphite/epoxy composite patch. The surface of the aluminum was treated using a DC plasma. The results showed that the fatigue crack growth behavior of cracked aluminum was significantly improved by repairing the cracked area with a composite patch. Specifically, the specimen repaired by composite patch showed about 300％ more fatigue lift than the cracked aluminum. In particular, the plasma-treated aluminum repaired by composite patch showed almost 12 ％ more fatigue life than the cracked aluminum repaired by graphite/epoxy composite patch. The increased fatigue life of plasma-treated case was attributed to the surface roughness of aluminum by plasma treatment.

• Advances in materials Research
• /
• v.4 no.2
• /
• pp.87-96
• /
• 2015

In this paper, three-dimensional finite element method is used to analyze the J integral for repaired cracks in plates with bonded composite patch and stiffeners. For elastic the effect of cracks, the thickness of the patch ($e_r$) and properties of the patch are presented for calculating the J integral. For elastic-plastic a several calculations have been realized to extract the plasticized elements around the crack tip of repaired and un-repaired crack. The obtained results show that the presence of the composite patch and stiffener reduces considerably the size of the plastic zone ahead of the crack. The effects of crack size and the inter-distance of repaired cracks were analysed.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2003.06a
• /
• pp.1386-1388
• /
• 2003

In this study. the fatigue behavior of cracked aluminum repaired by unidirectional graphite/epoxy composites was experimentally investigated. The aluminum used was 7075-T6 and the patch used was four plied unidirectional ([0]$_4$) composites. The composite patch was adhesively bonded to the cracked aluminum using secondary bonding procedure. Two different specimens of cracked aluminum and cracked aluminum repaired with patch were used in the fatigue tests. Load ratio and the frequency applied in the fatigue tests were 0 and 10 Hz, respectively. The results showed that the fatigue behavior of cracked aluminum was improved by repairing the cracked area with composite patch. Specifically, the specimen repaired by composite patch showed 30% more improved fatigue behavior than regular specimen.

• Journal of the Korean institute of surface engineering
• /
• v.37 no.1
• /
• pp.49-52
• /
• 2004

In this study, we investigated the fatigue characteristics of silane-treated aluminum/CFRP composite material. Three different specimens of cracked aluminum, cracked aluminum repaired with CFRP patch, and silane-treated aluminum repaired with CFRP patch were used in the fatigue tests. Load ratio and the frequency applied in the fatigue tests were 0 and 10 Hz, respectively. The results showed that the specimen repaired by composite patch showed three times more improved fatigue life than aluminum specimen. Furthermore, the silane-treated specimen repaired by composite patch showed four times more improved fatigue life than the non-treated specimen.

• Proceedings of the Korean Society For Composite Materials Conference
• /
• 2001.05a
• /
• pp.250-253
• /
• 2001

Recently, based on the smart structure concept, optical fiber sensors have been increasingly applied to monitor the various engineering and civil structural components. Repairs based on adhesively bonded fiber reinforce composite patches are more structurally efficient and much less damaging to the parent structure than standard repairs based on mechanically fastened metallic patches. As a result of the high reinforcing efficiency of bonded patches fatigue cracks can be successfully repaired. However, when such repairs are applied to primary structures, it is needed to demonstrate that its loss can be immediately detected. This approach is based on the "smart patch" concept in which the patch system monitors its own health. The objective of this study is to evaluate the potentiality of application of transmission-type extrinsic Fabry-Perot optical fiber sensor (TEFPI) to the monitoring of crack growth behavior of composite patch repaired structures. The sensing system of TEFPI and the data reduction principle for the detection of crack detection are presented. Finally, experimental results from the tests of center-cracked-tension aluminum specimens repaired with bonded composite patch is presented and discussed.

• International Journal of Precision Engineering and Manufacturing
• /
• v.2 no.3
• /
• pp.5-10
• /
• 2001

Due to the development of high-strength fibers and adhesives, it is now possible to repair cracked metallic plates by bonding reinforced patches to the plate over the crack. In this study, pre-cracked aluminum 6061-T6 alloy plates repaired with bonded carbon/epoxy composite patch are applied to investigate the effect of various patch shapes on the tensile strength and the fatigue behavior of the structure. A non-patch-boned cased and 2 type-50$\times$50, 40$\times$20 mm-composite patch-bonded cases were tested to obtain fracture loads and fatigue crack growth rate. The results showed that the patch-bonded repair improves the static strength by 17% and the fatigue life by 200% compared to non-repaired case. It means that patch-boned repair is more effective in the fatigue life. It was also revealed that the patching method along crack growth direction is more efficient in cost and weight reduction. By observing the fractography, patch-bonded repair specimens demonstrated zigzag fracture patterns compared with the non-patched specimens, which shows a typical ductile fracture.

• Proceedings of the Korea Concrete Institute Conference
• /
• 2009.05a
• /
• pp.21-22
• /
• 2009

This paper presents the results of an experimental study on flexural behavior and cracking process of concrete beams subjected to cycles of freezing and thawing after patch-repaired with strain-hardening cement composites (SHCCs). The SHCCs were reinforced with hybrid 0.75% PVA and 0.75% PE fibers. Experimental testing of concrete beams patch-repaired with SHCCs revealed that the SHCC patch-repair system without freeze thaw (FT) exposure showed average 3.31 times increased load carrying capacity and for beams exposed to 300 FT cycles, load carrying capacity increased up to 2.42 times. Cracking damage of SHCC patch-repaired beams mitigated compared to plain concrete beams but this trend decreased under FT exposure.

• Proceedings of the KSME Conference
• /
• 2004.04a
• /
• pp.320-323
• /
• 2004

This work investigated fatigue characteristics of aluminum repaired by CFRP composites. Three specimens, cracked aluminum, cracked aluminum patched by CFRP, and plasma-treated aluminum patched by CFRP were used for the fatigue tests. The results showed that the fatigue crack growth behavior of cracked aluminum was improved by repairing the cracked area with composite patch. Specifically, the specimen repaired by composite patch showed about three times more fatigue life than the cracked aluminum. The plasma-treated aluminum repaired by composite patch showed about five times more fatigue life than the cracked aluminum.

• Steel and Composite Structures
• /
• v.25 no.2
• /
• pp.209-216
• /
• 2017

In this paper, the analysis of the behavior of surface cracks in finite-thickness plates repaired with a Boron/Epoxy composite patch is investigated using three-dimensional finite element methods. The stress intensity factor at the crack-front was used as the fracture criteria. Using the Ansys Parametric Design Language (APDL), the stress intensities at the internal and external positions of repaired surface crack were compared. The effects of the mechanical and geometrical properties of the adhesive layer and the composite patch on the variation of the stress intensity factor at the crack-front were examined.

• Steel and Composite Structures
• /
• v.49 no.3
• /
• pp.271-280
• /
• 2023

In this study, the three-dimensional finite element method is used to analyze the behavior of corner cracks in finite-thickness plates repaired with a composite patch. The normalized stress intensity factor at the crack front is used as fracture criterion. Comparison of stress intensity factor values at the internal and external positions of repaired quarter-elliptical corner crack was done, for three repair techniques. The influence of mechanical and geometrical properties of the adhesive layer and the composite patch on the variation of the stress intensity factor (SIF) at the crack-front was highlighted. The obtained results show that the application of double patch leads to a remarkable reduction of SIF at the crack front, compared to facial and lateral repairs.