• Journal of the Korean Society for Precision Engineering
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• v.13 no.10
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• pp.78-87
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• 1996

In this paper, a remeshing criterion has been suggested in order to order to automate the remeshing decision during finite element analysis of metal forming. In order to use for the remeshing decision, two of remeshing criteria have been investigated. One is the use of error estimates based on errors in stresses and strain rate of the finite element solution and the other is the use of geometric characterisreics of distorted elements. As a result, the strain rate error estimate in power norm based on the former is found to give more valuable information about remeshing decision than the ones based on the latter. Examples are given to demon- strate the usefulness of the suggested eroor estimate as a remeshing criterion.

• Journal of the Korean Society for Precision Engineering
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• v.9 no.3
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• pp.83-101
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• 1992

A systematic method of remeshing is required due to severe mesh distortion after some finite deformation in the finite element analysis of practical forging processes. In order to cope with the problem of mesh degeneracy during deformation, the proper design of meshes plays an improtant role in the analysis. In so-called "Modular Remeshing", the physical characteristics of metal flow and geometric characteristics are incorporated in "Module", which can be applied to the mesh design for a certain mode of deformation in so far as the topology of deforming region remains the same. For the purpose of more effective and systematic use of the modular remeshing scheme, an expert system has been developed in the framework of the proposed remeshing schemel. In oredr to show the effectiveness of the method, the rib-web type forging with axial relief or radial relief and spike forging are simulated. It has been thus shown that the proposed method of automatic remeshing by using modular remeshing and expert system can be futher extended and applied to various forging problems with complicated geometrical configurations.ical configurations.

• Transactions of Materials Processing
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• v.4 no.1
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• pp.92-104
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• 1995

It often happens some elements are so largely distorted during a large-deformation finite element analysis that further calculation becomes impossible or the approximation error increases rapidly. This problem can be overcomed only by remeshing at several suitable stages. The present study aimed to establish the criterion based on the error estimators, and examined in the simulation and posterior error analysis of ring compression test to demonstrate the usefulness of them. The distribution of each error estimator and its variation during deformation were investigated. All the error estimators were increased monotonously with deformation and decreased rapidly at remeshing stage. It was shown that the error estimators suggested in this study are good measures as remeshing criterion for large deformation finite element analyses.

• Journal of the Korean Society for Precision Engineering
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• v.17 no.10
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• pp.180-185
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• 2000

In this paper, a local remeshing technique assisted by flexible user-interface capabilities is presented for precise forging simulation. The rigid-plastic finite element formulation is introduced and the detailed approach to the new local remeshing technique is given. A piercing process in cold forging is simulated by the presented technique and the simulated results are compared with those obtained by the technique and the simulated results are compared with those obtained by the conventional approach and experiments. A typical application example is also given, which emphasizes the capability of the local remeshing technique in forging simulation.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2000.10a
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• pp.62-65
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• 2000

For saving time and cost of experiment Finite Element Method has been developed for several decades. It's the defect of FEM that when we are in processing of finite element analysis, the material if deformed so much that we can't proceed analysis any more. In this case, the remeshing process should be done on this material. In hot forging process, almost all remeshing process does not consider flash of the material. Because as mesh size become swatter, consuming time become larger. But if mesh size is big, there is the defect that the result of analysis is not so accurate. So, new remeshing algorithm is needed to save time and to get more accurate result.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.05a
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• pp.331-334
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• 2003

In the finite element simulation of hot forging processes using hexahedron, remeshing of a flash is very difficult. The mesh compression method is a remeshing technique to construct an effective hexahedral mesh. However, because mesh is distorted during the compression procedure or the mesh compression method, mesh smoothing is necessary to improve the mesh Qualify. in this study, several geometric mesh smoothing techniques and a matrix norm optimization technique are applied and compared which is more adaptive to the mesh compression method.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1999.03b
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• pp.90-93
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• 1999

In this paper a local remeshing technique assisted by user-interface capabiities is presented for precise forging simulation. The rigid-plastic finite element formulation is introduced and the basic approach to the new local remeshing technique is presented. A piercing process in cold forging is simulated by the presented technique and the results are compared in detail.

• Computational Structural Engineering
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• v.7 no.3
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• pp.167-176
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• 1994

A local remeshing algorithm using Delaunay property is developed for the analysis on the phenomenon of quasi-static crack propagation, which is a typical problem of accompanying constantly varying geometry. The algorithm performs both remeshing and refinement. The use of M-integral is demonstrated to simulate crack propagation under mixed mode with the edge spalling problem.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.25 no.12
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• pp.1926-1932
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• 2001

In this second part of the paper, the automatic mesh generation and remeshing algorithm using bubble packing method is applied to the nonlinear problem. The remeshing/refinement procedure is necessary in the large deformation process especially because the mesh distortion deteriorates the convergence and accuracy. To perform the nonliear analysis, the transfer of state variables such as displacement and strain is added to the algorithm of Part 1. The equilibrium equation based on total Lagrangian formulation and elasto-viscoplastic model is used. For the numerical experiment, the upsetting process including the contact constraint condition is analyzed by two refinement criteria. And from the result, it is addressed that the present algorithm can generate the refined meshes easily at the largely deformed area with high error.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1994.10a
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• pp.64-73
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• 1994

An updated Lagrangian finite element analysis with automatic remeshing scheme is applied to the three-dimensional hot extrusion through landless square dies. In the remeshing procedure, it is very difficult that the meshes are generated automatically with consideration of physical characteristics. In the presented study, the mesh generation is accomplished by modular concept. The generated meshes by modular concept have advantages, especially for three-dimensional problems, such as economized computational time and consideration of physical characteristic. In the problem, orifice shapes of square die are divided into two for the extrusion of solid sections. The orifice adaptive modules are developed for each type and the numerical examples are carried out for each type.