• Computers and Concrete
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• v.25 no.1
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• pp.29-36
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• 2020

This work presents a numerical modeling procedure to simulate the refractory concrete lining in fluid catalytic cracking units of oil refineries. The model includes the simulation of the anchors that reinforce the contact between the refractory concrete and the steel casing. For this purpose, the constitutive relations of an interface finite element are set to values that represent the homogenized behavior of the anchored interface. The parameters of this constitutive relation can be obtained by experimental tests. The model includes also multi-surface plasticity, in order to represent the behavior of the refractory concrete lining. Since the complexity of real case applications leads to high computational costs, the models presented here were implemented in a high-performance parallelized finite element platform. A case study representing a riser similar to the ones used by the refinery industry demonstrates the potential of the model.

• Computers and Concrete
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• v.24 no.1
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• pp.19-35
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• 2019

In this paper, the effect of the type and amount of fibers on the physicomechanical properties of concrete containing fine recycled refractory brick (RRB) and natural aggregate subjected to elevated temperatures was investigated. For this purpose, forta-ferro (FF), polypropylene (PP), and polyvinyl alcohol (PVA) fibers with the volume fractions of 0, 0.25, and 0.5%, as well as steel fibers with the volume fractions of 0, 0.75, and 1.5% were used in the concrete containing RRB fine aggregate replacing natural sand by 0 and 100%. In total, 162 concrete specimens from 18 different mix designs were prepared and tested in the temperature groups of 23, 400, and $800^{\circ}C$. After experiencing heat, the concrete properties including the compressive strength, ultrasonic pulse velocity (UPV), weight loss, and surface appearance were evaluated and compared with the corresponding results of the reference (unheated) specimens. The results show that using RRB fine aggregate replacing natural fine aggregate by 100% led to an increase in the concrete compressive strength in almost all the mixes, and only in the PVA-containing mixes a decrease in strength was observed. Furthermore, UPV values at $800^{\circ}C$ for all the concrete mixes containing RRB fine aggregate were above those of the natural aggregate concrete specimens. Finally, regarding the compressive strength and UPV results, steel fibers demonstrated a better performance relative to other fiber types.

• Proceedings of the Korea Concrete Institute Conference
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• 2008.11a
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• pp.537-540
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• 2008

Tunnel structures are constructed even longer and more extensive these days than they were in the past. Because of this reason, breaking out a large scale of fire in tunnel structures is frequently. Recently, a noticeable event is reported that the temperature of inside of tunnel rises significantly when an oil car detonated in the tunnel and it reached 1,350$^{\circ}$C. It did damage to people who used the tunnel at that time and caused many demaged parts of tunnel to recover. To improve a fire resistance of tunnel, many methods are studied focused refractory concrete and mortar. This study deals with refractory mortar and is a part of initial basic step. In this study mechanical properties are considered before fire resistance test. As result of test for examination of mechanical properties, it is considered that a consistency and strength of refractory mortar in this study are suitable to construct.

• Structural Engineering and Mechanics
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• v.72 no.3
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• pp.339-354
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• 2019

Reusing building materials and concrete of old buildings can be a promising strategy for sustained development. In buildings, the performance of materials under elevated temperatures is of particular interest for determining fire resistance. In this study, the effect of pozzolan and aggregate type on properties of concrete exposed to fire was investigated. In doing so, nanosilica with cement-replacement levels of 0, 2, and 4% as well as silica fume and ultrafine fly ash with cement-replacement levels of 0, 7.5, and 15% were used to study effect of pozzolan type, and recycled refractory brick (RRB) fine aggregate replacing natural fine aggregate by 0 and 100% was utilized to explore effect of aggregate type. A total of 126 cubic concrete specimens were manufactured and then investigated in terms of compressive strength, ultrasonic pulse velocity, and weight loss at $23^{\circ}C$ and immediately after exposure to 400 and $800^{\circ}C$. Results show that replacing 100% of natural fine aggregate with recycled refectory brick fine aggregate in the concretes exposed to heat was desirable, in that it led to a mean compressive strength increase of above 25% at $800^{\circ}C$. In general, among the pozzolans used here, silica fume demonstrated the best performance in terms of retaining the compressive strength of heated concretes. The higher replacement level of silica fume and ultrafine fly ash pozzolans in the mixes containing RRB fine aggregate led to a greater weight loss rate, while the higher replacement level of nanosilica reduced the weight loss rate.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2018.05a
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• pp.21-22
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• 2018

Foamed concrete is a porous concrete that is cured by mixing bubbles into cement slurry. It is lighter than ordinary concrete and is characterized by higher insulation. Lightweight foamed concerte is mainly used as a sandwich panel in Korea, and is also used as a refractory filler in fireproof safes. Studies on lightwight foamed concrete have been carried out on strength,density and thermal conductivity. However, it is confirmed that the research on the fire resistance performance is very limited. Based on this study, fire resistance of lightweight foamed concrete using expanded polystyrene beads is investigated.

• Journal of the Korea Institute of Building Construction
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• v.15 no.3
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• pp.273-280
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• 2015

In this study, tests were carried out to find out a method to ensure the fire resistance performance of high-performance non-refractory coating CFT columns. For the high performance concrete fabrication with 100MPa, blast furnace slag(BS) and steel and nylon fibers were used. It was found that the partial replacement with BS improved the fire resistance performance of the concrete. Based on the results of lab tests, the large fire test was conducted. For this test, the CFTs with the size of ${\phi}500{\times}4,200mm$ and the reinforcement of SS 400 steel were prepared and they were subjected to a loading condition. It was found that as the level of load increased, the level of fire resistance decreased. For example, In with the loading condition of 2000kN the CFT could resist the fire for over 240 minutes, whereas, with the loading condition of 3,000kN and 4000kN applying to equivalent CFTs, the resisting time against fire were 184 minutes, and 120 minutes, respectively.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2015.05a
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• pp.61-62
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• 2015

This study has analyzed the engineering characteristics of resource-cycling mortar according to the variation of fine aggregate type using illite with high development potentials by setting the goal as developing eco-friendly construction materials. As a result, while flow has increased if recycled fine aggregate and waste refractory are used separately or mixing them adequately in case of flow and compressive strength, the flow had somewhat declined followed by illite replacement. However, the possibility of such usage is determined to be adequate if used by mixing illite, recycled fine aggregate and waste refractory properly due to the dry shrinkage effect.

• Journal of the Korean Recycled Construction Resources Institute
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• v.5 no.4
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• pp.389-394
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• 2017

The aim of the research is providing the application method of recycled materials to manufacture the low costed eco-friend block at currently operated concrete block plant. In this research, based on the previous research results on three types of slag cement with illite, desulfurized gypsum, and wasted refractory products, the actual block product was manufactured by the currently operated plant facility and evaluated their properties to suggest the optimal proportions. As an experimental results, in aspect of compressive strength, absorption ratio, freezing resistance, and pH, type III slag incorporating 5% desulfurized gypsum with 1% replaced illite as an aggregate could be suggested as am optimal proportion. In additionally, considering the high cost of the illite, it can be considered as an optimal proportion that type III slag incorporating 5% desulfurized gypsum for binder.

• Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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• v.14 no.2
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• pp.169-178
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• 2016

The properties of wastes for melting need to be considered to minimize the maintenance of refractory and to discharge the molten slags smoothly from a plasma torch melter. When the nonflammable wastes from nuclear facilities such as concrete debris, glass, sand, etc., are melted, they become acid slags with low basicity since the chemical composition has much more acid oxides than basic oxides. A molten slag does not have good characteristics of discharge and is mainly responsible for the refractory erosion due to its low liquidity. In case of a stationary plasma torch melter with a slant tapping port on the wall, a fixed amount of molten slags remains inside of tapping hole as well as the melter inside after tapping out. Nonmetallic slags keep the temperature higher than melting point of metal because metallic slags located on the bottom of melter by specific gravity difference are simultaneously melted when dual mode plasma torch operates in transferred mode. In order to minimize the refractory erosion, the compatible refractories are selected considering the temperature inside the melter and the melting behavior of slags whether to contact or noncontact with molten slags. An acidic refractory shall not be installed in adjacent to a basic refractory for the resistibility against corrosion.

• The Transactions of The Korean Institute of Electrical Engineers
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• v.65 no.1
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• pp.73-80
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• 2016

The preliminary test for the dual mode plasma torch system was carried out to explore the operation properties in advance. The dual mode plasma torch system that is able to operate in transferred, non-transferred, or dual mode is very adequate for melting the mixed wastes including nonconductive materials such as concrete, asbestos, etc. since it exploits both the high efficiency of heat transfer to the melt in transferred mode and stable operation in non-transferred mode. Also, system operation including restarting is reliable and very easy. A stationary melter with a refractory structure was designed and manufactured considering the melting behavior of slags to minimize the refractory erosion. The power supply for the dual mode plasma torch system built with high power insulated gate bipolar transistor (IGBT) modules has functions for both current control and voltage control and is sufficient to suppress the harmonics during the operation of the plasma torch. The power supply provides two different voltages for transferred operation and non-transferred. It is confirmed that the operation voltage in transferred is always higher than non-transferred. The dual mode plasma torch system was successfully developed and is under operation for a melting experiment to optimize operation data.