• Title/Summary/Keyword: recycled aggregate powder

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Density and Water Absorption Characteristics of Artificial Lightweight Aggregates containing Stone-Dust and Bottom Ash Using Different Flux (폐석분 및 바텀애시를 사용한 인공경량골재의 융제(Flux) 종류에 따른 밀도 및 흡수율 특성)

  • Han, Min-Cheol;Shin, Jae-Kyung
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.3
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    • pp.49-55
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    • 2012
  • In this paper, the physical properties of lightweight aggregate such as density and water absorption according to addition ratio and type of flux were investigated. When using $Na_2CO_3$ as flux of lightweight aggregate, burnability was available at low burning temperature and water absorption increased. And as increasing addition ratio of $CaCO_3$, NaOH, $Fe_2O_3$, absorption decreased and $CaCO_3$, NaOH, $Fe_2O_3$ were considered improper to use flux of lightweight aggregate because of high dried density. $Na_2SO_4$ was proper to use flux of lightweight aggregate due to dried density $1.35{\sim}1.50g/cm^3$ and lower absorption. When using glass abrasive sludge as flux of lightweight aggregate, dried density and water absorption were in the range of $1.45{\sim}1.55g/cm^3$ and 9~12% respectively. It was indicated that as increasing addition ratio of blast furnace slag powder, density increased whereas absorption decreased. In use of oxidizing slag as flux, artificial lightweight aggregate which have dried density $1.46g/cm^3$, water absorption 8,5 % can be manufactured at 10 % of addition ratio.

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A study of the fresh properties of Recycled ready-mixed soil materials (RRMSM)

  • Huang, Wen-Ling;Wang, Her-Yung;Chen, Jheng-Hung
    • Computers and Concrete
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    • v.17 no.6
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    • pp.787-799
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    • 2016
  • Climate anomalies in recent years, numerous natural disasters caused by landslides and a large amount of entrained sands and stones in Taiwan have created significant disasters and greater difficulties in subsequent reconstruction. How to respond to these problems efficaciously is an important issue. In this study, the sands and stones were doped with recycled materials (waste LCD glass sand, slag powder), and material was mixed for recycled ready-mixed soil. The study is based on security and economic principles, using flowability test to determine the water-binder ratio (W/B=2.4, 2.6, and 2.8), a fixed soil: sand ratio of 6:4 and a soil: sand: glass ratio of 6:2:2 as fine aggregate. Slag (at concentrations of 0%, 20%, and 40%) replaced the cement. The following tests were conducted: flowability, initial setting time, unit weight, drop-weight and compressive strength. The results show that the slump values are 220 -290 mm, the slump flow values are 460 -1030 mm, and the tube flow values are 240-590 mm, all conforming to the objectives of the design. The initial setting times are 945-1695 min. The unit weight deviations are 0.1-0.6%. The three groups of mixtures conform to the specification, being below 7.6 cm in the drop-weight test. In the compressive strength test, the water-binder ratios for 2.4 are optimal ($13.78-17.84kgf/cm^2$). The results show that Recycled ready-mixed soil materials (RRMSM) possesses excellent flowability. The other properties, applied to backfill engineering, can effectively save costs and are conducive to environmental protection.

Effect of Calcium Sulfate Dihydrate (Gypsum) on the Fundamental Properties of Slag-based Mortar (이수석고가 고로슬래그 미분말 베이스 무시멘트 모르타르의 기초물성에 미치는 영향)

  • Baek, Byung Hoon;Han, Cheon Goo
    • Journal of the Korea Institute of Building Construction
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    • v.14 no.3
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    • pp.252-258
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    • 2014
  • With the vision of 'a low carbon green develop' various industrial by-products were used as replacement of cement, in order to reduce $CO_2$ emissions from the manufacturing process of cement. Blast furnace slag is one of the industrial by-products. Due to the similar chemical compositions to ordinary Portland cement, blast furnace slag have been widely used in concrete with minimum side effects. Hence, in recent years, alkali activated slag-based composites are extensively studied by many researchers. However, the alkali activator can cause a number of problems in practice. Therefore, in this study, an alternative way of activating the slag was investigated. To activate the slag without using an alkali activator, calcium sulfate dihydrate was chosen and mixed with natural recycled fine aggregate. Fundamental properties of the slag-based mortar were tested to evaluate the effect of calcium sulfate dihydrate.

Experimental Study on Durability Properties of High Performance Concrete on Using Hydraulic Mineral Admixtures for Bridge Deck Overlay (수경성 광물질 혼합재를 사용한 교면 덧씌우기용 고성능 콘크리트의 내구성능에 관한 실험적 연구)

  • Kim, Ki-Hyung;Son, Hyung-Ho;Jung, Ho-Jin;Lee, Jae-Nam
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.2
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    • pp.74-80
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    • 2011
  • In this study, it is evaluated on the properties of mechanical performance, autogenous shrinkage and chloride resistance for application of high performance concrete for bridge deck overlay used slag powder and fly ash as a representative by-product of industrialization. According to test results, it is evaluated that the durability of concrete is improved the properties of chloride resistance, autogenous shrinkage and alkali aggregate reaction by using hydraulic mineral admixtures. It is considered to have a green construction and an economic feasibility on recycling of by-product as a improved concrete for durability and efficiency in materials and constructions.

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Effect of quality enhance of blast furnace slag-based mortar by utilizing cement (고로슬래그 미분말 기반 모르타르의 품질향상에 미치는 시멘트치환의 영향)

  • Song, Yuan-Lou;Lu, Liang-Liang;Han, Dong-Yeop;Baek, Byung-Hoon;Han, Min-Cheol;Han, Cheon Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.154-155
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    • 2014
  • The object of this research is showing the effect of additional hydration of BS with OPC and less amount of gypsum in WA for the binder of BS with RFA mortar on strength development. The test performed was using factors of 0, 10, 30, and 50 % of OPC replacement for effect on strength development with additional stimulation.

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Damping Characteristics of Polyurethane Composites Incorporating Recycled Rubber Particles and Aggregates (폐타이어 고무분말과 골재를 혼입한 폴리우레탄 복합재료의 감쇠 특성)

  • Park, Se Eon;Choi, Jeong-Il;Hwang, Jae-Seung;Lee, Bang Yeon
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.3
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    • pp.263-268
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    • 2020
  • The purpose of this study is to investigate the damping properties of polyurethane composites incorporating waste tire rubber powder and preplaced coarse aggregates. Four types of polyurethane-based composites were manufactured, and longitudinal impact tests were performed. And vibration signals in the time domain and frequency domain were measured and values of damping ratio for each specimen were calculated. Test results showed that the damping ratios of polyurethane composites, in which the amount of polyurethane was reduced by 10.6% and 21.2% through incorporation of rubber particles, were 8.4% and 4.6% lower than that of pure polyurethane. The damping ratio of the polyurethane composite produced in a similar manner to the prepact concrete production method was found to be 22% lower than that of pure polyurethane, however, the amount of polyurethane was reduced by 50% and the stiffness was 25.7 times higher than that of pure polyurethane.

Flame Retardant Properties of Polymer Cement Mortar Mixed with Light-weight Materials for 3D Printing (3D 프린팅용 경량재료 혼입 폴리머 시멘트 모르타르의 난연특성)

  • Son, Bae-Geun;Song, Hun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.3
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    • pp.330-337
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    • 2021
  • 3D printing is not only at the fundamental study and small-scale level, but has recently been producing buildings that can be inhabited by people. Buildings require a lot of cost and labor to work on the form work, but if 3D printing is applied to the building, the construction industry is received attention from technologies using 3D printing as it can reduce the construction period and cost. 3D printing technology for buildings can be divided into structural and non-structural materials, of which 3D printing is applied to non-structural materials. Because 3D printing needs to be additive manufacturing, control such as curing speed and workability is needed. Since cement mortar has a large shrinkage due to evaporation of water, cement polymer dispersion is used to improve the hardening speed, workability, and adhesion strength. The addition of polymer dispersion to cement mortar improves the tensile strength and brittleness between the cement hydrate and the polymer film. Cement mortar using polymer materials can be additive manufacturing but it has limited height that can be additive manufacturing due to its high density. When light-weight materials are mixed with polymer cement mortar, the density of polymer cement mortar is lowered and the height of additive manufacturing, so it is essential to use light-weight materials. However, the use of EVA redispersible polymer powder and light-weight materials, additional damage such as cracks in cement mortar can occur at high temperatures such as fires. This study produced a test specimen incorporating light-weight materials and EVA redispersible polymer powder to produce exterior building materials using 3D printing, and examined flame resistance performance through water absorption rate, length change rate, and cone calorimeter test and non-flammable test. From the test result, the test specimen using silica sand and light-weight aggregate showed good flame resistance performance, and if the EVA redispersible polymer powder is applied below 5%, it shows good flame resistance performance.

Strength properties of non-cement board for drying shrinkage control using industrial by-products (산업부산물을 활용한 건조수축 제어용 무시멘트 보드의 강도특성)

  • Park, Ju-Hwa;Pyeon, Su-Jeong;Lee, Dong-Hoon;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.228-229
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    • 2018
  • In the construction industry, we have set goals such as reduction of greenhouse gas emissions and reduction of energy use. In particular, reduction of CO2 emissions in the concrete manufacturing process, reduction of industrial waste and industrial wastes into concrete The zero-emission level of reuse as a resource is under review. On the other hand, the cost of stone is expensive due to small quantity production of domestic stone production in order, it is difficult to carry and construct with heavy material, and it takes long time to construct. In order to solve the shortage of supply and demand of natural stone, various kinds of stone powder, artificial stone made by putting stone texture on the surface of mortar or concrete, fiber reinforced plate, tiles and the like are increasingly used. In this study, the artificial stone using slag and recycled aggregate instead of natural stone was fabricated and the strength characteristics were evaluated for its applicability and feasibility.

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Flowability and Strength Properties of Mortar and Self-Compacting Concrete Mixed with Waste Concrete Powder (폐콘크리트 분말을 혼합한 모르타르 및 자기충전 콘크리트의 유동 및 강도특성)

  • Choi, Yun-Wang;Jung, Moon-Young;Moon, Dae-Joong;Kim, Sung-Su
    • Journal of the Korea Concrete Institute
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    • v.18 no.4 s.94
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    • pp.517-526
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    • 2006
  • In this study, in order to utilize waste concrete powder(WCP) which is occurred in manufacturing high quality recycled aggregate as an admixture for self-compacting concrete(SCC), the properties of cement paste, mortar, and concrete that were mixed two types of WCP, 928 and 1,360 $cm^2/g$ of surface area, were analyzed. As a result of experiment, we have found that WCP was a porous material with angle. When WCP was utilized as an admixture for SCC, its flowability and viscosity increased in proportion to the increase of a replacement ratio, and that a replacement ratio of WCP was proper within 15%. The compressive strength at 28 days mixed respectively with WCP2, 15 and 30%, showed about 36 and 28 MPa, and it showed a similar trend with a function suggested in CEB-FIP for the relationship of compressive strength and elastic modulus. According to the results, it is judged that WCP2 can be utilized as an mineral admixture of normal strength SCC.

A Study on the Properties of Hwangto Permeable Block Using Ferro Nickel Slag (페로니켈슬래그를 혼입한 황토투수블럭 물성에 관한 연구)

  • Kim, Soon-Ho
    • Journal of the Korea Institute of Building Construction
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    • v.22 no.6
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    • pp.607-618
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    • 2022
  • This study involves the development of a Hwangto permeable block for rainwater storage tanks. The permeable products that form continuous voids between Hwangto binders and aggregates are fine milled slag powder, which is an industrial by-product generated during the production of Hwangto and iron, and ferro nickel slag. The properties of Hwangto permeable blocks were studied using recycled resource aggregates. The target quality is based on KSF 2394. The Hwangto permeable block for a rainwater storage tank is made of water-permeable material, and the permeability of the Hwangto permeable block itself is 0.1mm/sec or higher, with a physical performance of over 5.0MPa in flexural strength and over 20.0MPa in compressive strength. The physical properties of Hwangto permeable block for rainwater storage tanks were researched and developed. In order to prevent flooding due to heavy rain in summer and the urban heat island phenomenon due to depletion of ground water, continuous pores are formed in the block to secure a permeability function to prevent rainwater from accumulating in the pavement of the floor, and to prevent slippage for comfortable and safe storage.