• Title/Summary/Keyword: quality and yield

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Research on Increasing the Production Yield Rate by Six Sigma Method : A Case of SMT Process of Main Board

  • Lin, Ching-Kun;Chen, Hsien-Ching;Li, Rong-Kwei;Chen, Ching-Piao;Tsai, Chih-Hung
    • International Journal of Quality Innovation
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    • v.10 no.1
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    • pp.1-23
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    • 2009
  • Face the process yield rate improvements of motherboard, although general enterprises finish deployment goal of each functions by overall quality managements, through quality improvement methods, industry engineering methods, plan-do-check-act (PDCA) methods and other improvement solutions, but it is only can be improved partially and unable to enhance the yield rate of product to the target. It only can takes one step ahead to enhance the process yield rate of motherboard with six sigma ($6{\sigma}$) overall DMAIC process and tactics. This research aimed to use six sigma quality improvement tactics by DMAIC systematic procedure and tactics, and find the key factors that effect to the process yield rate of surface mount technology. It also identified the keys input and process and output index to satisfy customer requirements and internal process index. The results showed that the major effective factors by fishbone and process failure modes and effects analysis (PFMEA). If the index of input and output that can be quantified, the optimum parameter can be found through design of experiment to ensure that the process is stable. If the factor of input and output that cannot be quantified, we found out the effective countermeasure by Mind_Mapping, make sure whole processes can be controlled stably, to reach the high product quality and enhance the customer satisfaction.

Online Experts Screening the Worst Slicing Machine to Control Wafer Yield via the Analytic Hierarchy Process

  • Lin, Chin-Tsai;Chang, Che-Wei;Wu, Cheng-Ru;Chen, Huang-Chu
    • International Journal of Quality Innovation
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    • v.7 no.2
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    • pp.141-156
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    • 2006
  • This study describes a novel algorithm for optimizing the quality yield of silicon wafer slicing. 12 inch wafer slicing is the most difficult in terms of semiconductor manufacturing yield. As silicon wafer slicing directly impacts production costs, semiconductor manufacturers are especially concerned with increasing and maintaining the yield, as well as identifying why yields decline. The criteria for establishing the proposed algorithm are derived from a literature review and interviews with a group of experts in semiconductor manufacturing. The modified Delphi method is then adopted to analyze those results. The proposed algorithm also incorporates the analytic hierarchy process (AHP) to determine the weights of evaluation. Additionally, the proposed algorithm can select the evaluation outcomes to identify the worst machine of precision. Finally, results of the exponential weighted moving average (EWMA) control chart demonstrate the feasibility of the proposed AHP-based algorithm in effectively selecting the evaluation outcomes and evaluating the precision of the worst performing machines. So, through collect data (the quality and quantity) to judge the result by AHP, it is the key to help the engineer can find out the manufacturing process yield quickly effectively.

Effects of Microbe-inoculated Expanded Rice Hull on Growth, Yield and Grain Quality of Rice

  • Kim, Young Jun;Nunez, John Paolo;Seo, Pil Dae;Ultra, Venecio U. Jr.;Lee, Sang Chul
    • KOREAN JOURNAL OF CROP SCIENCE
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    • v.58 no.1
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    • pp.78-83
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    • 2013
  • The excessive and indiscriminate use of chemical fertilizers in the past has brought serious soil and other environmental problems so alternatives over this agrochemical are being searched. Our study focuses on the effects of expanded rice hull inoculated with selected beneficial microorganisms on growth (through agronomic characters), yield and yield components, and grain quality indices of rice. Results showed that favorable effects of different expanded rice hull preparations were not readily apparent at vegetative stage and only treatments with supplemental chemical fertilizer application were comparable with the conventional practice. Expanded rice hull combined with 50% rate of chemical fertilizer exhibited a significantly higher yield (6,471 kg $ha^{-1}$) over conventional practice (5,719 kg $ha^{-1}$). Good milling quality indices were observed in treatments having 50% chemical fertilizers plus alternatives from expanded rice hull. Finally, we demonstrated that chemical fertilizer rate can potentially be reduced into 50% if combined with expanded rice hull, and show even better output than chemical fertilizer alone.

Effects of Fertilizer Level in Nursery on Dry Stem Yield and Quality of Mat Rush (Juncus effusus L. var. decipiens Buchenan) (골풀 묘상 시비량이 건경 수량과 품질에 미치는 영향)

  • Shin, Dong-Young;Jung, Dong-Soo;Hyun, Kyu-Hwan;Seo, Young-Nam;Lim, June-Taeg;Kwon, Byung-Sun
    • Korean Journal of Plant Resources
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    • v.20 no.4
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    • pp.309-311
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    • 2007
  • This study was conducted to select the most suitable fertilizer level on nursery of mat rush for good quality and high yield. $N-P_{2}O_{5}-K_{2}O=60-30-60$ (kg/10a), fertilizer level on nursery of mat rush showed relatively superior values for all yield components and quality with 57g in fresh weight, 12g in dry weight, 23% in air drying ratio for per plant at the nursery and 125cm in stem length, 150 numbers in stem number, 4,082kg/10a in fresh stem yield, 345kg/10a in long stem yield, 996kg/10a in medium stem yield, 1,421kg/l0a in total stem yield, 34% in dry stem ratio and 30% in long stem ratio at the main paddy field. The results indicate that fertilizer level, $N-P_{2}O_{5}-K_{2}O=60-30-60kg/10a$ in nursery shows different adaptabilities to a particular fertilizer level and 60-30-60 (kg/10a) seems to be the most suitable fertilizer level of mat rush for good quality and high yield.

Variation in Leaf Mechanical Damage by Typhoon among Rice Cultivars: Effects on Yield and Rice Quality (태풍에 의한 벼 잎 파열의 품종간 차이 및 잎 파열이 수량과 미질에 미치는 영향)

  • 홍광표;김영광;정완규;손길만;송근우
    • KOREAN JOURNAL OF CROP SCIENCE
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    • v.49 no.3
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    • pp.199-206
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    • 2004
  • Typhoon "MAEMI", happened in September 2003, hit the great damage to Gyeongnam province area. Especially, rice plant was lodged or severe leaf damage was caused. This study was conducted to find out the extents of leaf damage among different rice cultivars, and to evaluate rice yield and eating quality due to leaf damage after typhoon. Rice cultivars torn off over half of the flag leaf length (FLL) were one medium-late maturing cultivar (Donginl), medium maturing cultivar (Yeonganbyeo), eight early maturing cultivars (Samcheonbyeo, Jounghwnbyeo, Munjangbyeo, Taebongbyeo, Odaebyeo, Samhaegbyeo, Sobaegbyeo, Sinunbongbyeo), two long-il type cultivars (Samgangbyeo, Namcheonbyeo), and three special use cultivars (Heukseonchalbyeo, Jinbuchalbyeo, Yangjobyeo). Cultivars torn off below 1/10 FLL were eight medium-late maturing cultivars (Chucheongbyeo, Daecheongbyeo, Saechu cheongbyeo, Donganbyeo, Daeyabyeo, Hwamyeongbyeo, 방eongsanbyeo, Dongjinbyeo) and two medium maturing cultivays (Donghaebyeo, Gumobyeo2). The rest cultivars were tore off by 1/10∼1/2 ELL. In yield components, the longer was flag leaf damage, the lower was ripened grain ratio, grain weight and brown/rough rice ratio, which was severly impacted to late than to ordinary season cultivation. However, rice yield did not decrease up to tearing by 1/10 ELL. Head rice ratio decreased from flag leaf tearing over 1/10 ELL in late season cultivation. The longer was flag leaf damage, the lower was eating quality, which could not show significantly different.

effect of Pasture ages on the Dry Matter Yield , Botanical Composition and Forage Quality of Pasture Mixtures (초지경년이 건물수량 , 식생비율 및 사료가치에 미치는 영향)

  • 한인규;김동암;조무환;이필상
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.14 no.4
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    • pp.264-270
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    • 1994
  • This experiment was undertaken to determine the effect of pasture ages on the total production and seasonal yield trends, botanical composition and forage quality of pasture mixtures. This experiment was conducted at the Livestock Experiment Station, RDA, Suweon. The results obtained were as follows : 1. Total dry matterDM) yield of pasture mixtures was the highest in the first year, and thereafter no significant reduction in the 2nd through the 4th year, but decreased by 30% in the 5th year. 2. The 34.4% of total DM yield was produced at the first cut, and decreased from then on. Total DM yield of pasture mixtures varied by year and climatic facton. In 1992, Total DM and TDN yields of pasture mixtures were 13.4 and 8.5 IvlT/ha, respectively. 3. The content of crude protein(CP), in virro DM digestibility(IVDMD) and TDN of pasture mixtures were 12-14, 70-80, and 62-65%, respectively. The highest forage quality was obtained at the 4th cutting. 4. The botanical compositions of legumes and weeds were increased as the year of establishment advanced, and highly increased at the 3rd cut after summer growth. 5. Based on the results of this study it appears that economic forage production could be expended to the 4th year with proper management, and the special renovation techniques may be needed for maintenance of pasture yield from the 5th year.

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Effect of Olive Leaf (Olea europaea) Powder on Laying Hens Performance, Egg Quality and Egg Yolk Cholesterol Levels

  • Cayan, Huseyin;Erener, G.
    • Asian-Australasian Journal of Animal Sciences
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    • v.28 no.4
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    • pp.538-543
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    • 2015
  • This experiment was conducted to measure the effects of olive leaf powder on performance, egg yield, egg quality and yolk cholesterol level of laying hens. A total of 120 Lohmann Brown laying hens of 22 weeks old were used in this experiment. The birds were fed on standard layer diets containing 0, 1%, 2%, or 3% olive leaf powder for 8 weeks. Egg weight and yield were recorded daily; feed intake weekly; egg quality and cholesterol content at the end of the trial. Olive leaf powder had no effect on feed intake, egg weight, egg yield and feed conversion ratio (p>0.05) while olive leaf powder increased final body weight of hens (p<0.05). Dietary olive leaf powder increased yellowness in yolk color (p<0.01) without affecting other quality parameters. Yolk cholesterol content was tended to decrease about 10% (p>0.05). To conclude, olive leaf powder can be used for reducing egg yolk cholesterol content and egg yolk coloring agent in layer diets.

Strategic Supplementation with a High-Quality Feed Block on Roughage Intake, Milk Yield and Composition, and Economic Return in Lactating Dairy Cows

  • Wanapat, M.;Petlum, A.;Pimpa, O.
    • Asian-Australasian Journal of Animal Sciences
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    • v.12 no.6
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    • pp.901-903
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    • 1999
  • Twenty-four multiparous crossbred Friesian dairy cows (60-90 days in lactation) were randomly assigned into a $2{\times}2$ factorial arrangement in a randomized complete block design. Factors were two levels of concentrate supplementation (1:2, high vs 1:1.2, very high; concentrate:milk yield) and two levels of high-quality feed block (HQFB) supplementation (non vs ad libitum block licking). Ruzi grass (Brachiaria ruziziensis) was fed as a roughage throughout the 70 day feeding trial. High level of concentrate fed group resulted in higher roughage and HQFB intakes, compared with very high concentrate supplemented group. HQFB supplementation tended to increase roughage intake and significantly improved milk yield (2 kg/hd/d in high concentrate supplementation) and quality (% fat) which resulted in higher economical return. HQFB was recommended to be used as a strategic supplement in lactating dairy cows especially when fed on low-quality roughages or crop residues.

Effect of Planting Date and Plant Density on Yield and Quality of Soybean Forage in Jeju

  • Kang, Young-Kil;Kim, Hyun-Tae;Cho, Nam-Ki;Kim, Yeong-Chan
    • KOREAN JOURNAL OF CROP SCIENCE
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    • v.46 no.2
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    • pp.95-99
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    • 2001
  • Soybean [Glycine max (L.) Merr.) is known to produce the highest total digestible mutrients (TDN) yield among summer grain legumes in Jeju area but little is known about the effects of cultural practices on forage yield and quality. A determinate soybean cv. Baegunkong was planted on 5 June, 20 June, and 3 July and grown at four plant densities (30, 50, 70 and 90 plants $m^{-2}$ in 1998 in Jeju to evaluate the effects of planting date and plant density on the yield and quality of soybean forage. Days to flowering decreased from 47 to 38 days, average plant height from 61 to 51cm and main stem diameter from 6.31 to 5.00mm as planting was delayed from 5 June to 3 July. Average plant height quadratically increased from 45 to 62cm as plant density increased from 30 to 90 plants $m^{-2}$. Planting date did not affect the average dry matter, crude protein, and TDN yields. The average dry matter and TDN yields displayed a quadratic response to plant density and the optimum plant density for both dry matter and TDN yields was estimated about 60 plants $m^{-2}$. Plant density had no effect on crude protein yield. Planting date did not significantly influence forage quality. The crude protein content was not significantly influenced by plant density. Increasing plant density slightly increased acid detergent fiber content but slightly decreased TDN content.

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Effects of Plowing Depth and Heavier Fertilization on the Yield and Quality of Burley Tobacco (버어리종 담배의 수량과 품질에 미치는 심경다비의 영향에 관한 연구)

  • 유점호;김대송;한철수;이규상
    • Journal of the Korean Society of Tobacco Science
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    • v.1 no.2
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    • pp.111-119
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    • 1979
  • This experiment was carried out determine the effect of plowing depth and heavy fertilization on the yield and quality of Burley tobacco. In the experiment, three plowing depth (10, 20, 30cm) and three levels of compound fertilizer (138, 166, 193kg/10a) were employed with split plot design for three years (1976-1978). Yield and quality were increased with deeper plowing and heavier fertilization. Yield was increased by 5% at the plowing depth of 30cm and 13% at the fertilizing level, 193kg/10a. The value per kg was increased by 2% plowing depth of 30cm and at the fertilization of 193kg/10a, respectively.

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