• 제목/요약/키워드: product process

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다중이상원인하의 경제적 품질비용 정책결정 (Determination of Quality Cost Policy under Multiple Assignable Causes)

  • 김계완;김용필;박지연;윤덕균
    • 산업경영시스템학회지
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    • 제26권1호
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    • pp.7-16
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    • 2003
  • At present, company has to produce a product that consumer like with a competitive price, a good quality, and a fitting time to supply. Process control and quality control are very important to supply with a product uniformly and inexpensively. Process control is given much weight in the quality control in manufacturing system. Statistical process controls(SPC) that are used in process generally have major impact on manufacturing, product design activities, and process development potentially. Control charts in statistical process control method can be interpreted the data from quality characteristics in production process and discriminated between chance variation and assignable variation in process. In addition, control chart can be used to monitor the process output and detect when changes in the inputs are required to bring the process back to an in-control state. The models that relate the influential inputs to process outputs help determine the nature and magnitude of the adjustments required. In this paper, the characteristic of product quality is monitored by control chart during the machining process and construction of quality control cycle is considered to divide into two types in this case that different assignable causes lead to shifts having different magnitudes. Then we are intended to find a process shift magnitude which has economical quality cost policy and are considered to quality cost functions to find a process shift magnitude. Those costs are categorized into the well-known categories of prevention, appraisal, and internal failure and external failure. This paper ends with numerical examples that demonstrate the usefulness of the model.

선박의 설계 및 생산 정보의 통합을 위한 Product Model 의 구축 (Product Model for the Integration of Design and Manufacturing Information in Shipbuilding)

  • 유상봉;이재원
    • 대한조선학회논문집
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    • 제30권2호
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    • pp.1-12
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    • 1993
  • CAD, CAE, CAM, Database, Expert System등 다종의 응용프로그램으로 구성된 CIM 환경에서 Product Model의 역할은 Data 공유를 통한 System Integration이다. 이를 위하여 Product Model은 생산 활동에 포함되는 모든 정보를 관리한다. 이러한 정보의 종류에는 형상정보, 공정정보, 일정정보, 품질정보, 그리고 기존의 관리정보가 포함된다. Product Model의 Architecture에는 Product Model Kernel, Object Schema, 모델조작언어, 그리고 사용자 인터페이스 등이 있다. Product Model 을 통하여 공유될 객체들은 모델조작언어를 통하여 정의되고 그 정의는 Object Schema에 저장된다. 본 논문에서는 Product Model의 설계와 CAPP(Computer Aided Process Planning)프로그램을 통한 프로토타입의 구현을 설명한다.

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Applications of Product Process Analysis For Improving the Construction Process of Structural Steel

  • 이승현
    • 한국건설관리학회논문집
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    • 제5권5호
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    • pp.101-108
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    • 2004
  • A construction process consists of value adding activities and non-value adding activities, necessary or unnecessary. If construction personnel can eliminate inefficient and/or unnecessary activities within the process, they may have a great opportunity to improve their construction process. The Product Process Analysis (PPA) technique, which was developed in the manufacturing industry, can be applied for identifying wastes in the construction process and ultimately improving the process itself. It provides useful tools, such as a process chart worksheet and flow diagram, for mapping the flow of construction activities with predetermined standardized symbols. These tools make people understand the flow of activities more easily, identify value adding/non-value adding activities within the process, and areas where the process can be improved. The example applications of PPA are demonstrated in the paper through the case studies implemented on the construction process of structural steel. The results of case studies indicate that PPA technique was effective at identifying and removing wastes in the steel construction process. It is also found that PPA technique is more effective for improving highly repetitive construction processes.

사형제품 기계가공을 위한 안전금형 개발에 관한 연구 (A Study on Development of Safety Shell Molds for Precision Machining of Sand Mold Casting Product)

  • 최재훈;남승돈
    • 대한안전경영과학회지
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    • 제15권4호
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    • pp.179-184
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    • 2013
  • An accident from machine work is often fatal to the worker. This accident is mostly preventable through perfect process jig. In case of this machine work, however, the disaster frequently occurred because of the design which is not considered the beginning of product design, post-process and mass process of production. As for sand casting method, this has the merits of the production; the product is easily produced by manual labor. On the other hand, this method has the demerits of a bigger dimensional error contrary to other mass process of production. When the sand casting product is in machine work, there are various problems such as unsafe fix and excessive cutting, product desorption and rapid life depreciation of equipment and tools. Considering the characteristics of sand casting method, it is accepted as difficulty to improve the problems. In this study, it suggests shell mold method for mold instead of the machine work after the sand casting of the circle shape container product. And the surface accomplishes the following average of surface roughness Ra$9.94{\mu}m$ of machine work with the casting of flask mold by shell mold method. In accordance with the simplification of processing process and reducing the average thickness variation by mass production of product with detailed appearance, it has a good influence on safety accident prevention caused by production and damaged product. It is confirmed that making higher degree of size precision of all machine work product is possible to increase the safety and productivity, reduce the processing process and improve environment.

협업적 제품개발에서의 관점기반 제품정보 모델링 (The viewpoint-based product information modeling in collaborative product development)

  • 채희권;최영환;김광수
    • 한국전자거래학회:학술대회논문집
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    • 한국전자거래학회 2003년도 종합학술대회 논문집
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    • pp.54-59
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    • 2003
  • The information sharing is essential to make collaboration by participants in the collaboration environment. The sharing of the information is necessary to reduce time-to-market of new Product. In this paper, V2-model is proposed far supporting the sharing of the information on product development. V2-model supports collaborative product development in design and supply chain. Through viewpoints, V2-model supports 1) two-level structure that consist of private level and public level ,2) level-up process and 3) product development process. The public level information supports to share the product information on collaborative supply chain and design. The viewpoints in V2-model are divided into public viewpoints that point to the public level information and private viewpoints that point to the private level information. Private viewpoints are transformed into public viewpoints. The extended Topic Map has B-Topic, S-Topic and View for representing V2-model in this paper. The level-up process of V2-model is implemented through the merging of S-Topics. V2-model is implemented with washing machine model using extended Topic Maps. In this model, the public viewpoints and private viewpoints are represented and the level-up process, which transforms private viewpoints into public viewpoints, is implemented.

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다품종 소량생산 공정을 위한 규칙기반 공정관리 시스템 (Rule-based Process Control System for multi-product, small-sized production)

  • 임광혁
    • 한국산업정보학회논문지
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    • 제15권1호
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    • pp.47-57
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    • 2010
  • 다품종 소량생산 공정에서는 동일 특성을 가지는 제품의 제작 개수가 절대적으로 적기 때문에 전통적인 공정제어 기법인 통계적 공정관리(Statistical Process Control)를 적용하기에는 어려움이 많이 존재한다. 그러므로 통계적인 접근법과 아울러 다양한 제품 특성을 규정짓기 위한 다양한 조건의 조합으로 이루어지는 SPEC규칙, 그리고 엔지니어의 경험에 기반한 노하우가 응집되어 있는 KNOWHOW규칙을 유연하게 설정하여 공정을 제어할 수 있는 규칙기반 공정관리 기술의 접목이 필요하다. 본 연구는 다품종 소량생산 공정에 적용 가능한 규칙기반 공정관리(Rule-based Process Control) 시스템을 제안하고, 이 시스템을 실제 반도체 생산 공정에 적용하여 그 성과를 검증하였다.

역주문을 고려한 공정-저장조 망구조의 최적설계 (Optimal Design of Process-Inventory Network Considering Backordering Costs)

  • 이경범
    • 제어로봇시스템학회논문지
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    • 제20권7호
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    • pp.750-755
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    • 2014
  • Product shortage which causes backordering and/or lost sales cost is very popular in chemical industries, especially in commodity polymer business. This study deals with backordering cost in the supply chain optimization model under the framework of process-inventory network. Classical economic order quantity model with backordering cost suggested optimal time delay and lot size of the final product delivery. Backordering can be compensated by advancing production/transportation of it or purchasing substitute product from third party as well as product delivery delay in supply chain network. Optimal solutions considering all means to recover shortage are more complicated than the classical one. We found three different solutions depending on parametric range and variable bounds. Optimal capacity of production/transportation processes associated with the product in backordering can be different from that when the product is not in backordering. The product shipping cycle time computed in this study was smaller than that optimized by the classical EOQ model.

AHP를 이용한 고령친화제품 유망기술의 우선순위 설정에 관한 연구 (A Study on Priority Setting for Promising Technology in Division of Senior Friendly Product using the AHP)

  • 유재성
    • 대한안전경영과학회지
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    • 제17권2호
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    • pp.207-214
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    • 2015
  • The purpose of this paper is an application of AHP(Analytic Hierarchy Process) in the priority setting of promising technology in division of senior friendly product based on the previous studies. In this paper, the decision criteria for evaluating promising technologies in division of senior friendly product are identified and the hierarchical structure of decision making process is developed systematically. Subsequently the values of weights for relative importance among decision criteria are derived using AHP methodology, and the score of importance of promising technology in division of senior friendly product with respect to each criterion is evaluated. Finally the score of each promising technology in division of senior friendly product is quantified in order to prioritize them. We discuss implications of our results with a viewpoint of technology policy in division of senior friendly product.

Analytic Network Process에 기초한 제품가족 디자인 (Product Family Design based on Analytic Network Process)

  • 김태운
    • 지능정보연구
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    • 제17권4호
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    • pp.1-17
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    • 2011
  • 오늘날 글로벌한 경쟁에서 고객의 만족도를 유지하고 생산성과 효율을 높이기 위해서 대량맞춤(mass customization)이 많은 선도기업에서 채택되고 있다. 대량맞춤은 제품가족과 제품 플랫폼에 근거하여 기업으로 하여금 새로운 제품을 유연하고 효율적이며 고객 요구에 신속히 대응하는 것을 용이하게 한다. 따라서 제품 플랫폼에 기반한 제품가족 전략이 대량맞춤을 실현화하는데 적절한 방법이다. 제품가족이란 다양한 시장의 요구를 충족하기 위해서 공통의 특성, 구성부품, 서브 시스템을 공유하는 일련의 유사한 제품군으로 정의된다. 이 연구의 목표는 제품가족 설계 전략을 이용하여 고객의 요구를 충족시키는 제품의 구성부품간의 우선순위를 찾아내고자 하는 것이다. 신 제품 개발을 위한 의사결정 과정은 피드백을 가지는 다 변량 의사결정 모형을 필요로 한다. 이를 위해서 분석적 네트워크 과정(analytic network process) 방법을 이용하여 의사결정 모델과 절차를 수립하였다. 구현을 위해서 제품가족 모델에 적합한 소형 PC인 넷북 제품을 선정하고, 각 제품가족에 대한 구성부품에 대하여 제안된 방법에 따라서 우선순위를 도출하였다. 구현결과를 QFD 모델을 이용하여 고객요구사항과 구성부품간의 관계를 분석하고 평가하였다.

건조전처리로서 삼투건조의 이용 (Utilization of Osmotic Dehydration as Pretreatment prior to Drying)

  • 윤광섭
    • 한국식품저장유통학회지
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    • 제5권3호
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    • pp.305-314
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    • 1998
  • In the drying process, many undesirable physicochemical changes occur that influence dried food product qualities. Pretreatments method is used to reduce the deterioration of dried food product qualities such as color, flavor, texture, rehydration ability and retention of nutrients. The methods of pretreatments are blanching, chemical treatment and osmotic dehydration. Osmotic dehydration is a water removal process which is based on placing foods in a concentrated osmotic solution or in a dry osmotic material. A large number of process variables have a significant effect on process and final product quality. In order to improve final product quality it is necessary to know the role of each process variable and understand the mecanisms throughout the process. Osmotic dehydration is a valuable processing tool with great future in minimal processing of fruits and vegetables.

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