• 한국산학기술학회논문지
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• 제17권7호
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• pp.374-379
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• 2016

실시간 공정 감시 체계는 공정에서 발생된 이상상황을 조기에 감지하도록 설계된다. 공정 감시를 위해 패턴 인식과 머신 러닝 분야에서 비선형 방법론을 비롯한 다양한 방법들이 사용되고 있는 상황이다. 본 연구에서는 데이터의 불균형이 존재하는 공정으로부터 얻은 데이터에 기반한 공정 감시 모델을 제시한다. 정상 조업영역의 과거 데이터는 쉽게 얻을 수 있지만 특정 이상 상황에 대한 이상 데이터는 상대적으로 많지 않다. 이러한 상황에서는 필터링 방법의 활용이 공정 감시 성능 향상에 도움이 될 수 있는데 이는 데이터 모델링에 필요 없는 데이터 산포를 제거하거나 필터링함으로써 달성된다. 본 연구에서는 다양한 선형 및 비선형 방법에 기반한 모니터링 모델들의 감시 성능을 회분식 공정 데이터를 활용하여 비교 검증하였으며 이를 통해 향상된 감시 성능을 얻을 수 있었다.

• 정보처리학회논문지D
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• 제13D권4호
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• pp.613-618
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• 2006

임베디드 소프트웨어의 적용범위가 넓어짐에 따라 소프트웨어의 개발시간을 줄이기 위한 많은 개발도구가 개발되었다. 하지만, 기존 도구들은 특정 플랫폼 적용을 목적으로 개발되었기 때문에 적용 가능한 범위가 제한된다. 이러한 문제 해결을 위하여 다양한 통신 환경을 지원함으로써 플랫폼 제약을 제거한 임베디드 모니터링 시스템을 개발하였다. 임베디드 모니터링 시스템은 코드 인라인 기법을 통하여 모니터링 과정을 진행한다. 하지만, 코드 인라인 기법은 모니터링 센서의 수행에 대한 부하문제를 가지고 있기 때문에 모니터링 센서의 최적화에 대한 고려가 필요하다. 이에 본 논문에서는 모니터링 과정 초기화 방안과 모니터링 센서 최적화를 위한 비트마스킹 기법을 제안한다. 개발된 임베디드 모니터링 시스템은 임베디드 시스템을 사용하는 모든 분야에 적용가능하다.

• 한국기계가공학회지
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• 제14권6호
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• pp.1-6
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• 2015

Tool condition monitoring plays one of the most important roles in the improvement of both machining quality and productivity. In this regard, various process signals and monitoring methods have been developed. However, most of the existing studies used cutting force or acoustic emission signals, which posed risks of interference with the machining system in dynamics, fixturing, and machining configuration. In this study, a feed motor current signal is used as a process signal representing process and tool states in tool breakage monitoring based on an adaptive autoregressive model and unsupervised neural network. From the experimental results using various cases of tool breakage, it is shown that the developed system can successfully detect tool breakage before two revolutions of the spindle after tool breakage.

• 한국공작기계학회논문집
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• 제11권2호
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• pp.103-111
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• 2002

Out of all metal-cutting process, the hole-making process is the most widely used. It is estimated to be more than 30% of the total metal-cutting process. It is therefore desirable to monitor and detect drill wear during the hole-drilling process. One important aspect in controlling the drilling process is monitoring drill wear status. There are two systems, Basic system and Online system, to detect the drill wear. Basic system comprised of spindle rotational speed, feed rates, thrust torque and flank wear measured by tool microscope. Outline system comprised of spindle rotational speed feed rates, AE signal, flank wear area measured by computer vision, On-line monitoring system does not need to stop the process to inspect drill wear. Backpropagation neural networks (BPNs) were used for on-line detection of drill wear. The output was the drill wear state which was either usable or failure. This paper deals with an on-line drill wear monitoring system to fit the detection of the abnormal tool state.

• 소성∙가공
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• 제31권1호
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• pp.5-10
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• 2022

In multi-stage cold forging process, to enhance the productivity and product quality, in-site process monitoring technique by implanting sensors such as piezo-sensor and acoustic emission sensor has been continuously studied. For accurate analysis of the process, the selection of appropriate sensors and implantation positions are very important. Until now, in a multi-state forging machine, wedge parts located at the end of punch-set are used but it is difficult to analyze minute changes in die block-set. In this study, we also implanted sensors to the die part (die spacer) and compared signals from both sensors and found that sensing signals from die part showed enhanced process monitoring results.

• 대한전기학회:학술대회논문집
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• 대한전기학회 1998년도 하계학술대회 논문집 G
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• pp.2390-2392
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• 1998

In this paper, we discuss the development of monitoring system with data process equipment which transfers data from Remote Terminal Unit(RTU) to monitoring computer. The RTUs sense temperature, pressure and PLC(Programmable Logic Controller) nodes conditions of scrubber in semiconductor manufacture processing. The data Process equipment is connected every RTU and a monitoring computer through serial communication. This equipment receives informations from RTU, process data, and transfers them to monitoring computer. To avoid congestion in data communication, task scheduling algorithm used RT O/S(Real-Time Operating System) is embedded in ROM which is a part of data Process equipment.

• 한국산학기술학회논문지
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• 제8권5호
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• pp.1082-1086
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• 2007

본 연구는 국내에서 발생되는 소각재를 재활용하여 벽돌 생산을 하는 공장에서의 이원화된 작업현황을 일원화 할 수 있는 데이터 모니터링 시스템 구축을 목적으로 한다. 모니터링 시스템은 상태관리 프로세스, 위치관리 프로세스, 불량관리 프로세스, 상황관리 프로세스 등의 데이터 관리 프로세스를 이용해 데이터를 자동 관리하도록 설계하였다. 본 연구에서는 RFID 태그를 이용하여 각 공정의 상황 정보를 수집하고 수집된 정보를 가공하여 데이터 모니터링 시스템에 전송한다. 이러한 시스템을 통해 분석된 데이터는 소각재를 재활용하여 벽돌 생산을 하는 공장에서 공정자동화, 불량률 최소화, 실시간 모니터링, 적재 관리를 통해 생산 공정을 효율적으로 관리할 수 있다.

• Communications for Statistical Applications and Methods
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• 제7권3호
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• pp.773-788
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• 2000

Statistical process control (SPC) and engineering process control (EPC) are based on different strategies for processes quality improvement. SPC reduces process variability by detecting and eliminating special causes of process variation. while EPC reduces process variability by adjusting compensatory variables to keep the quality variable close to target. Recently there has been needs for a process control proceduce which combines the tow strategies. This paper considers a combined scheme which simultaneously applies SPC and EPC techniques to reduce the variation of a process. The process model under consideration is an integrated moving average(IMA) process with a step shift. The EPC part of the scheme adjusts the process back to target at every fixed monitoring intervals, which is referred to a repeated adjustment scheme. The SPC part of the scheme uses an exponentially weighted moving average(EWMA) of observed deviation from target to detect special causes. A Markov chain model is developed to relate the scheme's expected cost per unit time to the design parameters of he combined control scheme. The expected cost per unit time is composed of off-target cost, adjustment cost, monitoring cost, and false alarm cost.

• International Journal of Contents
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• 제3권1호
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• pp.24-28
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• 2007

This paper embodies the agent based cinder monitoring system which supports PDA(Personal Digital Assistant). Monitoring system automatically manages data by using data managing agents such as a state managing agent, a location managing agent, a badness managing agent, a circumstances managing agent, etc, and uses a massive data processing agent to manage massive data. The development of agent based data monitoring system for the stable cinder reuse will be an epoch-making method to develop the process mechanized or manual-labored that widely spreads into the real-time automated process.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 2001년도 ICCAS
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• pp.102.1-102
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• 2001

In this work, extensions to partial least squares (PLS) for wastewater treatment (WWT) process monitoring are discussed. Conventional data gathered by monitoring WWT systems are usually time varying, high dimensional, correlated and nonlinear, PLS has been shown to be an efficient approach in modeling and monitoring high dimensional and correlated data. To represent dynamic and nonlinear features of the data several kinds of dynamic nonlinear PLS (DNLPLS) models have been proposed. However, the complexity and ambiguity of the models make them unsuitable for WWT monitoring, Recently, dynamic fuzzy PLS (DFPLS) was proposed ...