• Title/Summary/Keyword: process measurement

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A study on the Error Separation Method in Rotation Accuracy Measurement of High Precision Spindle Unit (고정밀 스핀들의 회전정밀도 측정 오차 분리법에 관한 연구)

  • Kim, Sang-Hwa;Kim, Byung-Ha;Jin, Yong-Gyoo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.1
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    • pp.78-84
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    • 2014
  • The rotation of a spindle unit must be accurate for high-quality machining and to improve the quality of the machine tools.Therefore, the proper measurement of the rotation accuracy and ensuring a proper analysis are very important. Separate processes are necessary because spindle errors and roundness errors associated with the test balls can both factor into the measured rotation error values. We used three methods to discern test ball errors and analyzed which could be deemed as the most proper technique in a test of the rotation accuracy of the main spindle of a machine tool.

A study on reaction heat measurement and its applications of industrial batch reactor (산업용 회분식 반응기에서의 반응열 측정과 응용에 관한 연구)

  • 방성호;이용수;이석호;이광순
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10a
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    • pp.931-936
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    • 1992
  • In operational pont of view, the batch reactor is quite different from the continuous reactor in that it is completely in unsteady states. This makes process variables swing over wide ranges and the process disclose its nonlinerarities. For the most part these nonlinearities are due to reaction heat. Accordingly it is very important to know the informations of reaction heat. This paper presents the method of reaction heat measurement in industrial batch reator which furnishes the limited measurable points. The informations of reaction heat are utilized in modeling of the batch reactor as well as deciding the stability and control variables.

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Development of The Die & Mould-Design System for The Productivity Increase of Die and Mould (금형 생산성 향상을 위한 금형 설계 시스템 개발)

  • Shin J. S.;Huh Y. M.;Yoon G. S.;Kim Y. J.
    • Transactions of Materials Processing
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    • v.14 no.3 s.75
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    • pp.239-244
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    • 2005
  • The die & mould-design system fur the productivity increase is developed by our company. This system is made by UG API and constructs the standard through DB of parts of die & mould. Besides, the result of engineering analytic method is reflected in the design process in this system and the product precision is secured by On Machine Measurement method. Therefore, the ground of quality improvement and process innovation is solidified by the developed system and the competitiveness of die & mould manufacturing is intensified.

Analysis of Nanosecond Explosive Vaporization Process by Photothermal/Photoacoustic Methods (광열/광음 기법에 의한 나노초 폭발적 기화 과정 분석)

  • Park, Hee-K.;Grigoropoulos, Costas P.;Choi, Sun R.;Kim, Dong-Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.6
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    • pp.804-812
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    • 2003
  • This paper introduces optical methods for in-situ measurement of surface temperature and pressure transient in thermal processes having nanosecond time scales. In the temperature measurement, a p -Si thin film whose refractive index is calibrated as a function of temperature is embedded beneath the sample surface and the photothermal reflectance is monitored for estimating the surface temperature. The pressure transients are measured using the photoacoustic optical deflection method. The experimental technique is used to analyze the nanosecond laser induced vaporization process that is central to numerous engineering and bio-medical applications. Based on the experimental results, discussions are made on the experimental technique and the physical mechanisms of laser-driven explosive vaporization phenomena.

A New Dynamic Residual Generator for Process Fault Detection (프로세스고장검출을 위한 새로운 잔차발생기구)

  • 이기상;이상문
    • The Transactions of the Korean Institute of Electrical Engineers D
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    • v.52 no.10
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    • pp.575-582
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    • 2003
  • A new FDOs (fault diagnostic observers) and the residual generation schemes using the FDOs are suggested for the process fault detection and isolation of linear (control) systems. The design method of the FDO is described, first, for the full measurement systems. Then it is extended for the systems with unmeasurable state variables. An unknown input observer is proposed and applied for the extension. The size of the observer bank may be the smallest, specially in full measurement systems, because the order of the proposed FDO is very low. In spite of the simplicity, the scheme provides the same information for the detection and isolation of the anticipated faults as the conventional multiple observer based schemes. The residuals may be structured so that fault isolation can be performed by pre-selected logic. An FDIS using the proposed scheme is constructed for the model of the four-tank system. Simulation results show the practical feasibility of the proposed scheme.

Measurement of Material Properties for Miniature Stamping (미세 스탬핑용 박판소재의 물성치 측정)

  • Kim Y.S.;Shim H.B.
    • Transactions of Materials Processing
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    • v.15 no.3 s.84
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    • pp.247-254
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    • 2006
  • Rather than traditional manufacturing processes, miniature manufacturing processes usually require sophisticated equipments and characteristics of the processes of high cost and of low productivity. Contrarily, miniature stamping process can be realized in a low cost high productivity with relatively inexpensive equipments. In the meso scale, mechanical properties, especially work hardening characteristics, are discovered to be statically scattered and size dependent by intensive experimental and numerical investigations, which make the stamping process hard to apply to the miniature manufacturing. In this study, dual purpose experimental device that can be used for both miniature scale tensile test and miniature scale stamping by simple change of attachment has been developed. For the tensile test, the elongation has been measured with a combined use of a CCD camera and a linear encoder in order to account for the possibility of slippage between specimen and the grip and to ensure the accuracy of the measurement, while load has been measured with a load cell. To satisfy the required material properties for stamping, optimal annealing condition has been found by examining the microstructure of annealed specimen.

Measurement of Wire Displacement of WEDM using He-Ne laser (He-Ne 레이저를 이용한 와이어 방전가공기의 와이어 변위 측정)

  • 홍준모;전병철;조용무;유웅재;김재도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.414-419
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    • 1995
  • The wire displacement of wire electric discharge machine has been measured using He-Ne laser. A measurement system consisted of He-Ne laser, A/D converter, 4 divided photodiode, amplifier, sensor process instrument, and personal computer. The processing parameters were varid with feed rate, wire tension, wire speed and voltage. The laser beam intensity transmitted on a 4 divided photodiode was varied by processing wire electric descharge machine with various process parameters. The 4 divided photodiode and amplifier were used to change the detected beam intensity into voltage. Variation of wire displacement was between 11 and 125 .mu. m. The wire tension was dominant on the variation of wire displacement among many parameters.

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Adaptive Cutting force Control of 2Axes (절삭 공정의 2축 적응제어)

  • 조광섭;우중원;김종원
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.653-657
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    • 1996
  • This paper presents adaptive cutting force control in milling process using indirect cutting force measurement. The cutting forces in X, Y, and Z axes are measured indirectly from the sensing current of the feed-drive servo motor. After modelling the feed-drive system of a horizontal machining center, the relation between the cutting force and the servo motor current is analyzed. The pulsating milling forces are measured from the sensing current within the bandwidth of the servo. It is shown that indirect cutting farce measurement can be used in adaptive cutting force control. The adaptive control scheme which is globally convergent and stable is attached to a commercial CNC machining center. Cutting experiments on end milling are performed for diagonal cutting.

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Simulation of Ground Surface by In-process Measurement (인프로세스 측정을 통한 연삭 시뮬레이션)

  • Hong, Min-Sung;Choi, Woo-Seok
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.6
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    • pp.160-165
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    • 1999
  • In surface grinding, the conditions of the grinding wheel give a significant effect on the ground workpieces comparing with other metal removal provesses. In this paper, to assist the development, a non-contacting optical method by the laser beam is introduced. The in-process measurement of scattering intensities has been made during surface grinding processes and the surface textures of wheel working surfaces are captured. Also, in order to determine the dressing time monitoring method of a grinding wheel, a three-dimensional computer simulation of the grinding operation has been attempted based on the contact mechanism and the surface-shaping system between the grinding wheel and the workpiece. The optimal dressing time is determined by the amount of the grain wear and work surface roughness.

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A New Measurement to Understand Convergence Phenomenon

  • Kim, Keun-Hwan;Moon, Yeong-Ho
    • Asian Journal of Innovation and Policy
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    • v.2 no.1
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    • pp.37-62
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    • 2013
  • Many scholars have persevered in understanding the convergence process by developing a measurement that reflects the characteristics of the convergence phenomenon as a process. Recently a series of studies suggested a framework in terms of diversity and coherence. However, an index for coherence is required to reflect the vital features of the conceptual definition, and thus a new index for coherence is proposed in this paper. Technology Convergence Index combines diversity and coherence and indicates the degree of the convergence in information computer technology (ICT), biotechnology (BT) and nanotechnology (NT) sectors. The index can not only be used to track each technology field that consists of a major technology sector, but also to compare other leading countries. Based on a comparison study between the United States and South Korea, the degrees of technology convergence of Korea in ICT, BT, and NT sectors have ameliorated.