• Title/Summary/Keyword: process control techniques

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Bilinear Model Predictive Control for Grade Change Operations in Paper Mills (지종교체 공정의 Bilinear 모델 예측제어)

  • Choo, Yeon-Uk;Yeo, Yeong-Koo;Kang, Hong
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.37 no.1 s.109
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    • pp.61-66
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    • 2005
  • The grade change operations In paper mills exhibit inherent nonlinear dynamic characteristics. For this reason, the conventional model predictive control techniques based on linear process models are not adequate for the grade change operations. In this paper, a bilinear model for the nonlinear grade change processes was presented first and optimal input variables were calculated by using one-step-ahead predictive control method. Numerical simulations showed that the control performance lied within acceptable range and that the bilinear model predictive control scheme was highly promising control strategy for the grade change operations.

The Process Analysis and Application Methods for PLC Code Programming (PLC 코드 작성을 위한 공정 분석 및 적용 방법)

  • Koo, Lock-Jo;Yeo, Sung-Joo;Lee, Kang-Gu;Hong, Sang-Hyun;Park, Chang-Mok;Park, Sang-Chul;Wang, Gi-Nam
    • IE interfaces
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    • v.21 no.3
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    • pp.294-301
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    • 2008
  • Agile and flexible manufacturing systems make it mandatory that a control program should have features such as agility, flexibility, and reusability in order to run manufacturing unit smoothly. PLCs are the most frequently used control program in manufacturing systems. PLC programs are mostly programmed by subcontraction, which makes correction of code very difficult. As a result, it may cause delay during down time and ramp up time which leads to big loss of revenue and goodwill. To prevent delay during the times, this paper proposes systematic process analysis and application method for programmable logic controller like LLD (Ladder Logic Diagram). The proposed method uses modified human-error investing techniques for documentation and transforming technique to program LLD from the documentation. Furthermore, this paper demonstrates an example of piston mechanism to explain the proposed method.

A new perspective towards the development of robust data-driven intrusion detection for industrial control systems

  • Ayodeji, Abiodun;Liu, Yong-kuo;Chao, Nan;Yang, Li-qun
    • Nuclear Engineering and Technology
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    • v.52 no.12
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    • pp.2687-2698
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    • 2020
  • Most of the machine learning-based intrusion detection tools developed for Industrial Control Systems (ICS) are trained on network packet captures, and they rely on monitoring network layer traffic alone for intrusion detection. This approach produces weak intrusion detection systems, as ICS cyber-attacks have a real and significant impact on the process variables. A limited number of researchers consider integrating process measurements. However, in complex systems, process variable changes could result from different combinations of abnormal occurrences. This paper examines recent advances in intrusion detection algorithms, their limitations, challenges and the status of their application in critical infrastructures. We also introduce the discussion on the similarities and conflicts observed in the development of machine learning tools and techniques for fault diagnosis and cybersecurity in the protection of complex systems and the need to establish a clear difference between them. As a case study, we discuss special characteristics in nuclear power control systems and the factors that constraint the direct integration of security algorithms. Moreover, we discuss data reliability issues and present references and direct URL to recent open-source data repositories to aid researchers in developing data-driven ICS intrusion detection systems.

Stiffness Design Method of Steel Structures using Resizing Techniques (재분배기법을 이용한 강구조물의 강성설계법)

  • Ahn, Sun A;Park, Hyo Seon
    • Journal of Korean Society of Steel Construction
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    • v.10 no.1 s.34
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    • pp.63-72
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    • 1998
  • The stiffness design method is presented as a drift control model of steel structures and applied to design of space trusses subjected to stress and displacement constraints. The stiffness design method is developed by integrating the resizing techniques for an effective drift control algorithm with the strength design process according to the commonly used design specifications such as allowable stress design. In the resizing technique the amount of material to be modified depends on the member displacement participation factors and is determined by an optimization technique. Using the stiffness design method, a structural design model for steel structures is proposed and applied to two verifying examples. As demonstrated in the examples, the displacement of the structures can be effectively controlled without expensive computational cost.

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Design of a High-Level Synthesis System for Automatic Generation of Pipelined Datapath (파이프라인 데이터패스 자동 생성을 위한 상위수준 합성 시스템의 설계)

  • 이해동;황선영
    • Journal of the Korean Institute of Telematics and Electronics A
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    • v.31A no.3
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    • pp.53-67
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    • 1994
  • This paper describes the design of a high-level synthesis system. SODAS-VP. which automatically generates hardwares executing operation sequences in pipelined fashion.Target architecture and clocking schemes to drive pipelined datapath are determined, and the handling of pipeline hazards which degrade the performance of pipeline is considered. Partitioning of an operation into load, operation, and store stages, each of which is executed in partitiones control step, is performend. Pipelinecl hardware is generated by handling pipeline hazards with internal forwarding or delay insertion techniques in partitioning process and resolving resource conflicts among the partitioned control steps with similarity measure as a priority function in module allocation process. Experimental results show that SODAS-VP generates hardwares that execute faster than those generated by HAL and ALPS systems. SODAS-VP brings improvement in execution speed by 17.1% and 7.4% comparing with HAL and ALPS systems for a MCNC benchmark program, 5th order elliptical wave filter,respectively.

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Characteristic Analysis of Image Scaler for Field-based Warping and Morphing (필드 기반 워핑 및 모핑을 위한 영상 스케일러의 특성 분석)

  • Kwak, No-Yoon
    • Proceedings of the Korean Information Science Society Conference
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    • 2005.11b
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    • pp.952-954
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    • 2005
  • The objective of this paper is to propose the image interpolation method with pseudomedian filter for Field warping and morphing, and to evaluate and analyze its subjective image quality. The Field warping relatively gives rise to more computing overhead, but it can use the control line to control the warping result with more elaboration. Due to the working characteristics of the image warping and morphing process, various complex geometrical transformations occur and a image interpolation technique is needed to effectively process them. Of the various interpolation techniques, bilinear interpolation which shows above average performance is the most widely used. However, this technology has its limits in the reconstructivity of diagonal edges. The proposed interpolation method is to efficiently combine the bilinear interpolation and the pseudomedian filter0based interpolation which shows good performance in the reconstructivity of diagonal edges. According to the proposed interpolation method, we could get more natural warping and morphing results than other interpolation methods.

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Case Study on the Compatibility of Measurement Systems with Part-to-part Variations in Automobile Industry

  • Lee, Myung-Duk;Lim, Ik-Sung;Sung, Chun-Ja
    • International Journal of Reliability and Applications
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    • v.9 no.1
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    • pp.17-30
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    • 2008
  • Analysis of measurement systems is important to determine if the measurement process is adequate to measure the part-to-part variability in the process. Control chart techniques provide an effective, and easy-to-use method for performing this analysis. However, application with the real data for the evaluation procedure for multiple measurement systems have not been demonstrated. This research will provide a methodology for the evaluation of part-to-part variation and variation of different measurement systems step by step followed by number of case studies for each methodologies provided.

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PID Control of a Shell and Tube Heat Exchanger System Incorporating Feedforward Control and Anti-windup Techniques (피드포워드 제어와 안티와인드업 기법을 결합한 셀-튜브 열교환기 시스템의 PID 제어)

  • Ahn, Jong-Kap;So, Gun-Baek;Lee, Ju-Yeon;Lee, Yun-Hyung;So, Myong-Ok;Jin, Gang-Gyoo
    • Journal of Institute of Control, Robotics and Systems
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    • v.20 no.5
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    • pp.543-550
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    • 2014
  • In many industrial processes and operations, such as power plants, petrochemical industries and ships, shell and tube heat exchangers are widely used and probably applicable for a wide range of operating temperatures. The main purpose of a heat exchanger is to transfer heat between two or more medium with temperature differences. Heat exchangers are highly nonlinear, time-varying and show time lag behavior during operation. The temperature control of such processes has been challenging for control engineers and a variety of forms of PID controllers have been proposed to guarantee better performance. In this paper, a scheme to control the outlet temperature of a shell and tube heat exchanger system that combines the PID controller with feedforward control and anti-windup techniques is presented. A genetic algorithm is used to tune the parameters of the PID controller with anti-windup and the feedforward controller by minimizing the IAE (Integral of Absolute Error). Simulation works are performed to study the performance of the proposed method when applied to the process.

A Study on Power Plant Modeling for Control System Design

  • Kim, Tae-Shin;Kwon, Oh-Kyu
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.1449-1454
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    • 2003
  • For many industrial processes there are good static models used for process design and steady state operation. By using system identification techniques, it is possible to obtain black-box models with reasonable complexity that describe the system well in specific operating conditions [1]. But black-box models using inductive modeling(IM) is not suitable for model based control because they are only valid for specific operating conditions. Thus we need to use deductive modeling(DM) for a wide operating range. Furthermore, deductive modeling is several merits: First, the model is possible to be modularized. Second, we can increase and decrease the model complexity. Finally, we are able to use model for plant design. Power plant must be able to operate well at dramatic load change and consider safety and efficiency. This paper proposes a simplified nonlinear model of an industrial boiler, one of component parts of a power plant, by DM method and applies optimal control to the model.

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Processing Comparison for Fabrication of Al Control Arm (Al 합금 컨트롤 암의 제조 공정 비교 연구)

  • Kwon, Y.N.;Lee, Y.S.;Lee, J.H.
    • Transactions of Materials Processing
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    • v.15 no.7 s.88
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    • pp.490-495
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    • 2006
  • The application of Al parts in passenger car has been increasing for the last decade, which gives many advantages such as better fuel efficiency, driving performance and safety. Control arm is one of the most preferably substituted parts from steel into Al alloys among numerous automotive parts. Currently, both wrought and cast Al alloys can find the application for control arm in passenger car. The balance between performance and cost determines a material as well as a fabrication process for a particular part model. In the present study, comparison among various processing techniques has been carried out to build up a data base for Al control arm fabrication.