• 제목/요약/키워드: process control,

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프로세스 마이닝과 리엔지니어링을 위한 제어경로 기반 프로세스 그룹 발견 프레임워크와 실험적 검증 (Control-Path Driven Process-Group Discovery Framework and its Experimental Validation for Process Mining and Reengineering)

  • 응웬 탄 하이;김광훈
    • 인터넷정보학회논문지
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    • 제24권5호
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    • pp.51-66
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    • 2023
  • 본 논문에서는 비즈니스 프로세스 모델의 생명주기관리를 지원하는 대표적인 지식발견기술인 프로세스 마이닝과 지식개선기술인 프로세스 리엔지니어링 접근방법을 기반으로 하는 새로운 유형의 프로세스 발견 프레임워크를 제안한다. 또한, 제안된 프레임워크를 기반으로 하는 프로세스 마이닝 시스템을 개발하고, 이를 통한 실험적 검증을 수행한다. 실험적 효과검증에 적용된 프로세스 실행 이벤트 로그를 특별히 프로세스 빅-로그(Process BIG-Logs)라고 정의하고, 분산 비즈니스 프로세스 관리 시스템의 로깅메커니즘과 연계된 조각-실행로그이력들을 클러스터링하는 전처리과정을 거친 마이닝의 입력데이터세트로 활용한다. 결과적으로, 본 논문에서는 구조적 정보제어넷기반 프로세스 마이닝 알고리즘인 ρ-알고리즘을 개선한 제어경로기반 프로세스 그룹 발견 알고리즘과 프레임워크를 설계 및 구현하고, 구현된 시스템을 이용하여 제안한 알고리즘과 프레임워크의 정확성을 실험적으로 검증한다.

FIR CV-EWMA 관리도 (FIR CV-EWMA Control Chart)

  • 홍의표;강해운;강창욱;백재원
    • 산업경영시스템학회지
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    • 제33권3호
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    • pp.146-153
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    • 2010
  • When the production run is short and process parameters change frequently, it is difficult to monitor the process using traditional control charts. In such a case, the coefficient of variation (CV) is very useful for monitoring the process variability. The CV control chart is an effective tool to control the mean and variability of process simultaneously. The CV control chart, however, is not sensitive at small shifts in the magnitude of CV. The CV-EWMA(exponentially weighted moving average) control chart which was developed recently is effective in detecting a small shifts of CV. Since the CV-EWMA control chart scheme can be viewed as a weighted average of all past and current CV values, it is very sensitive to small change of mean and variability of the process. In this paper, we propose an FIR(Fast initial response) CV-EWMA control chart to improve the sensitivity of a CV-EWMA scheme at process start-up or out-of-control process. Moreover, we suggest the values of design parameters and show the results of the performance study of FIR CV-EWMA control chart by the use of average run length(ARL). Also, we compared the performance of FIR CV-EWMA control chart with that of the CV-EWMA control chart and we found that the CV-EWMA control chart gives longer in-control ARL and much shorter out-of-control ARL.

SVR을 이용한 Looperless 열연 공정에서의 스텐드간 장력 추정 (Tension Estimation of Interstand Strip in Looperless Hot Rolling Process Using SVR)

  • 한동창;심준홍;박철재;박해두;이석규
    • 제어로봇시스템학회논문지
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    • 제13권10호
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    • pp.1007-1011
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    • 2007
  • This paper proposes a novel tension estimation of interstand strip in looperless hot rolling process using SVR(Support Vector Regression). The quality of hot coil which is final product of hot rolling process is substantially decided by tension control of finishing rolling in hot rolling process. The fluctuation of the strip tension in conventional hot rolling process is controlled by the strip tension measured by an inter-stand looper. However, the looper can cause a motor trip and tension hunting in hot rolling process, therefore, alternative method is essential to replace it. In this paper, the mathematical modeling of tension mechanism is implemented to estimate the tension using the proposed SVR algorithm without looper in hot rolling process. The simulation results show a reliable estimation performance and a possibility of tension control using SVR technique.

반도체 수율 향상을 위한 통계적 공정 제어에 전문가 시스템의 적용에 관한 연구 (Applying Expert System to Statistical Process Control in Semiconductor Manufacturing)

  • 윤건상;최문규;김훈모;조대호;이칠기
    • 한국정밀공학회지
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    • 제15권10호
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    • pp.103-112
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    • 1998
  • The evolution of semiconductor manufacturing technology has accelerated the reduction of device dimensions and the increase of integrated circuit density. In order to improve yield within a short turn around time and maintain it at high level, a system that can rapidly determine problematic processing steps is needed. The statistical process control detects abnormal process variation of key parameters. Expert systems in SPC can serve as a valuable tool to automate the analysis and interpretation of control charts. A set of IF-THEN rules was used to formalize knowledge base of special causes. This research proposes a strategy to apply expert system to SPC in semiconductor manufacturing. In analysis, the expert system accomplishes the instability detection of process parameter, In diagnosis, an engineer is supported by process analyzer program. An example has been used to demonstrate the expert system and the process analyzer.

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실시간 공정관리를 위한 공정모니터링 시스템 개발 (Development of a Process Monitoring System for Real-Time Process Control)

  • 이정환;이승훈;오현옥
    • 산업경영시스템학회지
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    • 제31권1호
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    • pp.92-100
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    • 2008
  • This paper develops a process monitoring system for real-time process control. The practical case is studied on a small and medium marine equipment company. For business process reengineering of the company, we adopt an approach based on information engineering methodology, which consists of four stages : planning, analysis, design, and implementation. The system is developed for Client/Server environment. We discuss the constructing of hardware system for real-time process control at low cost. The developed system is composed of interrelated modules for item master and BOM management, process control, facility management, SQC and work report.

Complex Process Control using the Adaptive Neural Fuzzy Inference System

  • Kim, Dong-Hwa
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2000년도 제15차 학술회의논문집
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    • pp.351-351
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    • 2000
  • Since the heat exchange system, such as the boiler of power plant, gas turbine, and radiator require an application of intelligent control system for a high rate heat efficiency and the efficiency of these systems is depended on the control methods it is important for operator to understand control system of these systems and intelligent control technologies. In order to properly apply control equipment and intelligent technology to these process control systems, it is necessary to understand fuzzy, neural network, genetics, and immune as well as the basic aspects and operation principle of the process that relate control, interrelationships of the process characteristics, and the dynamics that are involved. Generally, since PID controllers are used in these systems it is difficult far engineer to understand both the complex dynamics and the intelligent control method. In this paper, we design an effective experimental system for the intelligent control education and analyze its characteristics through experimental system and each intelligent method to study how they can learn intelligent control system by experiments.

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AN INTEGRATED PROCESS CONTROL PROCEDURE WITH REPEATED ADJUSTMENTS AND EWMA MONITORING UNDER AN IMA(1,1) DISTURBANCE WITH A STEP SHIFT

  • Park, Chang-Soon
    • Journal of the Korean Statistical Society
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    • 제33권4호
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    • pp.381-399
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    • 2004
  • Statistical process control (SPC) and engineering process control (EPC) are based on different strategies for process quality improvement. SPC re-duces process variability by detecting and eliminating special causes of process variation, while EPC reduces process variability by adjusting compensatory variables to keep the quality variable close to target. Recently there has been need for an integrated process control (IPC) procedure which combines the two strategies. This paper considers a scheme that simultaneously applies SPC and EPC techniques to reduce the variation of a process. The process model under consideration is an IMA(1,1) model with a step shift. The EPC part of the scheme adjusts the process, while the SPC part of the scheme detects the occurrence of a special cause. For adjusting the process repeated adjustment is applied according to the predicted deviation from target. For detecting special causes the exponentially weighted moving average control chart is applied to the observed deviations. It was assumed that the adjustment under the presence of a special cause may increase the process variability or change the system gain. Reasonable choices of parameters for the IPC procedure are considered in the context of the mean squared deviation as well as the average run length.

로버스트 기대손실 관리도의 설계 (Design of Robust Expected Loss Control Chart)

  • 이형준;정영배
    • 산업경영시스템학회지
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    • 제39권3호
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    • pp.10-17
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    • 2016
  • Control Chart is a graph which dots the characteristic values of a process. It is the tool of statistical technique to keep a process in controlled condition. It is also used for investigating the state of a process. Therefore many companies have used Control Chart as the tool of statistical process control (SPC). Products from a production process represent accidental dispersion values around a certain reference value. Fluctuations cause of quality dispersion is classified as a chance cause and a assignable cause. Chance cause refers unmanageable practical cause such as operator proficiency differences, differences in work environment, etc. Assignable cause refers manageable cause which is possible to take actions to remove such as operator inattention, error of production equipment, etc. Traditionally ${\bar{x}}-R$ control chart or ${\bar{x}}-s$ control chart is used to find and remove the error cause. Traditional control chart is to determine whether the measured data are in control or not, and lets us to take action. On the other hand, RNELCC (Reflected Normal Expected Loss Control Chart) is a control chart which, even in controlled state, indicates the information of economic loss if a product is in inconsistent state with process target value. However, contaminated process can cause control line sensitive and cause problems with the detection capabilities of chart. Many studies on robust estimation using trimmed parameters have been conducted. We suggest robust RNELCC which used the idea of trimmed parameters with RNEL control chart. And we demonstrate effectiveness of new control chart by comparing with ARL value among traditional control chart, RNELCC and robust RNELCC.

The Application of Project control Techniques to Process Control: The Effect of Temporal Information on Human Monitoring Tasks

  • Parush, A.;Shtub, A.;Shavit, D.
    • Transactions on Control, Automation and Systems Engineering
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    • 제3권1호
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    • pp.10-14
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    • 2001
  • We studied the use of time-related information, with and without prediction, to support human operators performing moni-toring and control tasks in the process. Based on monitoring and control techniques used for Project Management we developed a display design for the process industries. A simulated power plant was used to test the hypothesis that availability of predictions along with information on past trends can improve the performances of the human operator handling faults. Several designs of dis-plays were tested in the experiment in which human operators had to detect and handle two types of faults(local and systems wide) in the simulated electricity generation process. Analysis of the results revealed that temporal data, with and without prediction, signifi-cantly reduced response time. Our results encourage the integration of temporal information and prediction in displays used for the control processes to enhance the capabilities of the human operators. Based on the analysis we proposed some guidelines for the de-signer of the human interface of a process control system.

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Radial basis function 회로망을 이용한 새로운 신경망 선형화 제어구조 (A new neural linearizing control scheme using radial basis function network)

  • 김석준;이민호;박선원;이수영;박철훈
    • 제어로봇시스템학회논문지
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    • 제3권5호
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    • pp.526-531
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    • 1997
  • To control nonlinear chemical processes, a new neural linearizing control scheme is proposed. This is a hybrid of a radial basis function(RBF) network and a linear controller, thus the control action applied to the process is the sum of both control actions. Firstly, to train the RBF newtork a linear reference model is determined by analyzing the past operating data of the process. Then, the training of the RBF newtork is iteratively performed to minimize the difference between outputs of the process and the linear reference model. As a result, the apparent dynamics of the process added by the RBF newtork becomes similar to that of the linear reference model. After training, the original nonlinear control problem changes to a linear one, and the closed-loop control performance is improved by using the optimum tuning parameters of the linear controller for the linear dynamics. The proposed control scheme performs control and training simultaneously, and shows a good control performance for nonlinear chemical processes.

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