• Title/Summary/Keyword: precast concrete members

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Economic Analysis of Connection and Anchorage Methods of Bottom Rebar for Composite Precast Concrete Girder (합성 PC 보의 하부철근 이음 및 정착방법에 따른 경제성 검토)

  • Cho, Wonhyun;Lim, Chaeyeon;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.05a
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    • pp.11-12
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    • 2015
  • Green Frame is a Rahmen structure made of composite precast concrete members. According to the concrete design code, a lower rebar of precast concrete girder, should be extended to the inner precast concrete column. However, such extension of lower rebar may sharply reduce its constructability. To satisfy the criteria, the connection and anchorage of beam rebar should be taken into consideration, yet it is difficult to use lapping as it is not easy to ensure enough space when Green Frame method is adopted. To solve this, a new method of lower rebar connection and anchorage was developed, and this study is intended to review economic feasibility prior to applying the method developed onto sites. The study result can be used as basic data for selection of the optimal joint and anchorage method for lower rebar of the green frame construction.

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Experimental Study of In-situ Production of Precast Concrete Members

  • Lim, Jeeyoung;Son, Seunghyun;Kim, Jeong Tai;Kim, Sunkuk
    • International conference on construction engineering and project management
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    • 2017.10a
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    • pp.263-270
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    • 2017
  • The precast concrete (PC) structure has been preferred for reasons of shortening the construction time and securing the quality and, in particular, it has a cost saving effect in case of long span and heavy loaded structure with high floor height. Most engineers take it for granted to install the plant produced PC members. Researchers in several papers have argued that slander PC members such as columns and girders can be cost-effective if in-situ production is possible, while ensuring quality equal to or better than in-plant production. However, this argument is not officially accepted because objective verification has not been done. Therefore, the purpose of this study is to experimentally conduct in-situ production of PC members to verify the above claim. For this study, a storage building with long span and heavy loaded structure with high floor height was selected as a case study site. For the site, most of the PC members were supplied from the plant, and some of the columns were produced in the site for this study. As a result, it has been confirmed that it has a cost saving effect of 20% while having superior quality to plant-produced PC columns.

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Cost Analysis of the Structural Work of Green Frame

  • Joo, Jin-Kyu;Kim, Sun-Kuk;Lee, Goon-Jae;Lim, Chae-Yeon
    • Journal of the Korea Institute of Building Construction
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    • v.12 no.4
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    • pp.401-414
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    • 2012
  • The adoption of Green Frame is expected to provide economic benefits, since construction costs are reduced by the in-situ production of precast concrete column and beam. The cost reduction can ultimately be realized by saving transportation costs and the overhead and profit of PC plants. The cost structure of Green Frame, which is built up using composite precast concrete members, is similar to that of a bearing-wall structure, but the difference in construction process has resulted in some cost differences for a few items. In particular, production and installation is the principal work involved in Green Frame made by precast concrete members, while form and concrete work is the principal work for a bearing-wall structure. As such, the rental time and fee for a tower crane should be compared through time analysis. To verify reliability, this study focused on developed residential projects to estimate the construction costs. Through this analysis, it was found that the costs of Green Frame were 1.57% lower than the costs of bearing-wall structure. The results of this study will help in the development of a management plan for the structural work of Green Frame.

A Basic Study of Dynamic Simulation Model for In-situ Production and Erection of Precast Concrete Members (PC의 현장생산-설치 통합관리를 위한 동적 시뮬레이션 모델 기초연구)

  • Son, Seung-Hyun;Kim, Ki-Ho;Kim, Sun-Kuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.11a
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    • pp.42-43
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    • 2019
  • In-situ production of PC (precast concrete) members can reduce costs by about 14.5% -21.6% compared to in-plant production due to the reduction of transportation costs, factory profits and overhead costs. However, in-situ production of PC members presents a variety of risks, including member production and yard area securing, and lead time for production within the installation period. To solve this, it is necessary be able to analyze and control and monitor the risk factors that influence in-situ production for PC member. The purpose of this study is to develop a dynamic simulation model for in-situ production and erection integrated management for PC members. For this study, risk factor identification, causal loop diagram, and dynamic simulation model construction were performed sequentially. The results of this study will be used as a basis for developing a risk management model for PC in-situ production.

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Experimental Study on Behavior of Bonding between PSC Girders and Precast Decks (PSC 거더와 프리캐스트 바닥판간 부착 강도 평가를 위한 실험적 연구)

  • Kim In Gyu;Chung Chul Hun;Shim Chang Su;Kim Seong Woon
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.770-773
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    • 2004
  • The full-width, full-depth precast panel system is very efficient for the rehabilitation of deteriorated decks as well as for new bridge construction.. The horizontal bond strength at the interface between the two interconnected elements is of primary importance in order to achieve composite action. The strength of the bond between the two precast members should be high enough to prevent any progressive slip from taking place. However, the case when both of the interconnected elements are precast members bonded by means of grout, is not currently addressed by KBDC or AASHTO. This is the main impetus for this study. A total 43 push-off tests were performed to evaluate the horizontal bond strength and to recommend the best practice for the system. Test parameters included different interface surface conditions, different amount and different types of shear connectors. The presence of the shear keys at the top surface of the beam increased the interface bond capacity tremendously compared to the bond capacity with a different surface conditions.

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Introducing a precast moment resistant beam-to-column concrete connection comparable with in-situ one

  • Esmaeili, Jamshid;Ahooghalandary, Neyram
    • Computers and Concrete
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    • v.23 no.3
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    • pp.203-215
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    • 2019
  • Precast reinforced concrete structure (PRCS) consists of prefabricated members assembled at worksites and has more connections limitations in comparison with the equivalent in-situ reinforced concrete structure (IRCS). As a result of these limitations, PRCSs have less ductility in comparison with IRCSs. Recent studies indicate that the most noticeable failure in PRCSs have occurred in their connection zone. The objective of this study is introducing a type of precast beam-to-column connection (PBC) which in spite of being simple is of the same efficiency and performance as in-situ beam-to-column connection (IBC). To achieve this, the performance of proposed new PBC at exterior joint of a four story PRCS was analyzed by pseudo dynamic analysis and compared with that of IBC in equivalent IRCS. Results indicated that the proposed connection has even better performance in terms of strength, energy dissipation and stiffness, than that of IBC.

Basic study for time analysis of insitu production of composite precast concrete members using linear scheduling method (LSM을 사용한 합성 PC 부재의 현장생산 공기 산정 기초연구)

  • Lim, Chaeyeon;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.92-93
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    • 2014
  • Green Frame is a method for Rahmen structure construction composed of composite PC members. The composite PC members of Green Frame which are based on in-situ production can reduce the construction cost and are more likely to secure quality when compared to production in factories. Previous studies developed forms for in-situ production of Green Frame composite PC members and proposed algorithms to arrange them on site. However, it requires not only their arrangement, but also calculation of an accurate production period to produce the required PC members in a limited space and supply them in a timely manner. In particular, it is necessary to clearly define the properties of detailed processes for in-situ production of PC members and to calculate the time required for respective process. To do so, this study is a basic research on calculating the time for in-situ production using a linear scheduling method.

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Numerical Study on the Joints between Precast Post-Tensioned Segments

  • Kim, Tae-Hoon;Kim, Young-Jin;Jin, Byeong-Moo;Shin, Hyun-Mock
    • International Journal of Concrete Structures and Materials
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    • v.19 no.1E
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    • pp.3-9
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    • 2007
  • This paper presents a numerical procedure for analyzing the joints between precast post-tensioned segments. A computer program for the analysis of reinforced concrete structures was run for this problem. Models of material nonlinearity considered in this study include tensile, compressive and shear models for cracked concrete and a model for reinforcing steel with smeared crack. An unbonded tendon element based on the finite element method, that can describe the interaction between the tendon and concrete of prestressed concrete member, was experimentally investigated. A joint element is newly developed to predict the inelastic behavior of the joints between segmental members. The proposed numerical method for the joints between precast post-tensioned segments was verified by comparison of its results with reliable experimental results.

In-situ Production Effect Analysis of Precast Concrete Elements (PC 부재의 현장 생산효과 분석)

  • Lee, Dong-Joo;Oh, Jin-Hyuck;Kim, Sun-Kuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.11a
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    • pp.52-53
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    • 2021
  • PC (Precast Concrete) method was preferred for reasons such as shortening of construction period, cost reduction, and quality. However, in the case of factory production, precast concrete has a problem in that transportation conditions in the transportation process, damage during transportation, overhead and profit of the factory are required. If work and PC members are produced on site, transportation and installation costs can be reduced. However, research on field production has not been conducted. Therefore, based on the on-site production plan without PC, the cost and quality of factory production and on-site production are compared and analyzed.

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A basic study of steel-joint connection method of composite precast concrete members (합성 PC부재의 Steel-joint Connection Method 개발 기초연구)

  • Kim, Geun-Ho;Lee, Dong-Hoon;Kim, Sun-Kuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.05a
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    • pp.10-11
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    • 2013
  • Green Frame is a column-beam system formed by composite precast concrete column and beam connected with steel buried in both members. During the installation of Green columns, the columns of Green Frame, covering 3 floors per each piece and beams, the eccentricity can be observed due to the construction error and the weight of beam itself. Such eccentricity may have a little influence on a single frame, yet, it can develop critical issues to the installation of subsequent beams or beams on the upper floors in the context of a building as a whole that has multiple frames. These issues lead to delay in frame installation, decrease of productivity and increase of cost, etc. Therefore, this study presents a steel-joint connection method in order to solve the issues. The steel-joint connection method exists on slope plane and reinforcing plate in steel frame buried in composite PC members. Through this method, the issues can be resolved without requiring additional equipment or manpower.

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