• Title/Summary/Keyword: powder method

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Insulation and Magnetic Properties of Iron Powder Coated by Wet Chemical Method

  • Son, Hyeon-Taek;Yun, Cheol-Ho;Cha, Hyun-Rok;Kang, Chang-Seog;Bae, Jung-Chan
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1167-1168
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    • 2006
  • In this study, the pure iron powder was treated with aqueous phosphoric acid to produce phosphate insulating layer on the surface. After drying the powder, it was compacted in a mold with a diameter of 20mm at 800MPa. The powder compacts were then heat treated at $500^{\circ}C$ for 1 hour. The results showed that insulated iron powder was obtained with uniform phosphate layer by chemical reaction. With increased amount of phosphate layer, the core loss and density of compacts were decreased. It was also found that the addition of ethyl alcohol during insulating reaction resulted in improved core loss value.

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A Study on Graphite Powder Compaction Behaviors Using the Discrete Element Method (이산요소법을 이용한 Graphite 분말 압축 특성 연구)

  • Jeong, Jun Hyeok;Choi, Jinnil
    • Journal of Powder Materials
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    • v.28 no.1
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    • pp.1-6
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    • 2021
  • Accurate and effective powder compaction analyses are performed for brittle materials such as graphite, utilized as a solid lubricant, by using the discrete element method (DEM). The reliability of the DEM analysis is confirmed by comparing the results of graphite powder compaction analyses using the DEM particle bonding contact model and particle non-bonding contact model with those from the powder compaction experiment under the same conditions. To improve the characteristics, the parameters influencing the compaction properties of the metal-graphite mixtures are explored. The compressibility increases as the size distribution of the graphite powder increases, where the shape of the graphite particles is uniform. The improved compaction characteristics of the metal-graphite (bonding model) mixtures are further verified by the stress transmission and compressive force distribution between the top and bottom punches. It is confirmed that the application of graphite (bonding model) powders resulted in improved stress transmission and compressive force distribution of 24% and 85%, respectively.

Study on the Optimization of Powder Compaction Process Parameters (분말 가압 성형 공정 변수 최적화에 관한 연구)

  • Kim J. L.;Keum Y. T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.476-479
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    • 2005
  • In this study, the process parameters in powder compaction are optimized for getting high relative densities. To find optimized parameters, the analytic models of powder compaction are firstly prepared by 2-dimensional rod arrays with random green densities using a quasi-random multi-particle array. Then, using finite element method, the changes in relative densities are analyzed by varying the size of the particle, the amplitude of cyclic compaction, and the coefficient of friction, which influence the relative density in cyclic compactions. After the analytic function of relative density associated process parameters are formulated by aid of the response surface method, the optimal conditions in powder compaction process are found by the grid search method.

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A Study on the Basic Properties of Exterior Insulation Plasterer Finishing Materials by Addition of Calcium Carbonate Powder (탄산칼슘계 분말 첨가에 따른 외단열 미장 마감재의 기초물성에 관한 연구)

  • Shin, Joung-Hyeon;Jo, Su-Yeon;Jung, Ui-In;Kim, Bong-Joo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.05a
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    • pp.213-214
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    • 2021
  • External insulation method is used to conserve energy of buildings. However, the current external insulation method uses organic insulating materials to become a diffusion path in case of fire. In this study, the purpose of this study is to provide basic data on the required performance of the plastering material according to the CaCO3 powder addition of the finishing material of the external insulation method. In Figure 1, when powder was added, the adhesion strength decreased by 30% to 35% at 10% and 0% to 50% at 20% compared to Plain. In Figure 2, the moisture permeability increases approximately twice when powder is added. The results for the water absorption coefficient are shown in Figure 3.

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Hot Petroleum Drying Method to the Preparation of Multicomponent Oxide Ceramic Material (다성분계 산화물의 요업재료 제조를 위한 석유 증발 건조 방법)

  • 변수일
    • Journal of the Korean Ceramic Society
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    • v.14 no.3
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    • pp.163-168
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    • 1977
  • As a wet chemical drying process "hot petroleum drying method" was applied and developed for preparing uniformly fine oxide powder with high purity and sinterreactivity. Using this method solution of sulfates was dried in hot petroleum bath (~17$0^{\circ}C$) to sulfate powder from which corresponding mullite doped by Fe3+ ion was formed. Particle size, shape, decomposition by heat, and phase identification of sulfate andoxide powders determined by DTA, TGA, X-ray diffraction, analysis and electron microscopy: sulfate powder prepared by this drying method is an intimate mixture of the amorphous form of uniformly and finely distributed spherical particles (0.05-0.1$\mu$). Mullitization with the sulfate powder occurs at 110$0^{\circ}C$ in air. The morphology of mullite particle made by firing the sulfate powder at 135$0^{\circ}C$ in oxygen atmosphere is granular of 0.1-0.3$\mu$ in size. This drying process proved to be a very effective method for preparing fine, homogeneous, and highly sinterreactive multicomponent oxide powder without conventional ceramic process of mixing, milling, and granulating. This process can be also applied for preparing electronic ceramic materials which are requisite for high purity and homogeneity.mogeneity.

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Synthesis of Nano-Sized Cu Powder by PVA Solution Method and Thermal Characteristics of Sintered Cu Powder Compacts (PVA 용액법을 통한 나노 Cu 분말합성 및 소결체의 열적 특성)

  • Oh, Bok-Hyun;Ma, Chung-Il;Lee, Sang-Jin
    • Korean Journal of Materials Research
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    • v.30 no.2
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    • pp.93-98
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    • 2020
  • Effective control of the heat generated from electronics and semiconductor devices requires a high thermal conductivity and a low thermal expansion coefficient appropriate for devices or modules. A method of reducing the thermal expansion coefficient of Cu has been suggested wherein a ceramic filler having a low thermal expansion coefficient is applied to Cu, which has high thermal conductivity. In this study, using pressureless sintering rather than costly pressure sintering, a polymer solution synthesis method was used to make nano-sized Cu powder for application to Cu matrix with an AlN filler. Due to the low sinterability, the sintered Cu prepared from commercial Cu powder included large pores inside the sintered bodies. A sintered Cu body with Zn, as a liquid phase sintering agent, was prepared by the polymer solution synthesis method for exclusion of pores, which affect thermal conductivity and thermal expansion. The pressureless sintered Cu bodies including Zn showed higher thermal conductivity (180 W/m·K) and lower thermal expansion coefficient (15.8×10-6/℃) than did the monolithic synthesized Cu sintered body.

Finite Element Analysis on the Effect of Die Corner Angle in Equal Channel Angular Pressing Process of Powders (분말 ECAP 공정에 미치는 금형 모서리각 효과에 대한 유한요소해석)

  • Yoon, Seung-Chae;Bok, Cheon-Hee;Quang, Pham;Kim, Hyoung-Seop
    • Journal of Powder Materials
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    • v.14 no.1 s.60
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    • pp.26-31
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    • 2007
  • Manufacturing bulk nanostructured materials with least grain growth from initial powders is challenging because of the bottle neck of bottom-up methods using the conventional powder metallurgy of compaction and sintering. In this study, bottom-up type powder metallurgy processing and top-down type SPD (Severe Plastic Deformation) approaches were combined in order to achieve both real density and grain refinement of metallic powders. ECAP (Equal Channel Angular Pressing), one of the most promising processes in SPD, was used for the powder consolidation method. For understanding the ECAP process, investigating the powder density as well as internal stress, strain distribution is crucial. We investigated the consolidation and plastic deformation of the metallic powders during ECAP using the finite element simulations. Almost independent behavior of powder densification in the entry channel and shear deformation in the main deformation zone was found by the finite element method. Effects of processing parameters on densification and density distributions were investigated.

A Study on the Current Status and Dyeing Characteristics of Natural Indigo Powder Dye (천연 쪽 분말염료의 현황 및 염색특성 연구)

  • Oh, Jee-Eun;Ahn, Cheun-Soon
    • Journal of the Korean Society of Clothing and Textiles
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    • v.35 no.7
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    • pp.736-747
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    • 2011
  • This study investigates the current status and dyeing properties of various natural indigo powder dyes in the domestic market. Products from India, China, Europe are sold in the market and only a few manufacturers provide recommendation for the method of dyeing and information on the additives. Through the market research and the preliminary investigation on 21 products, 11 were selected for the dyeing experiment which include 3 Indian, 3 Chinese, 2 German, and 1 Pakistani origin indigo reduced powders, and 2 Indian origin dried indigo leaf powder. The two dyeing methods used were the precipitation method and the fresh juice method, both at $10^{\circ}C$, $25^{\circ}C$, and $60^{\circ}C$. Color difference, K/S value, and colorfastness of dyed cotton fabrics were examined. Indian reduced indigo powder showed the highest K/S value, deep dyeing, and the best color fastness. Chinese reduced indigo powder resulted in a more greenish and bluish color. Powders of dried indigo leaves were easy to use but resulted in a pale color due to low dye uptake.

Discrimination of Geographical Origin and Seed Content in Red Pepper Powder by Near Infrared Reflectance Spectroscopic Analysis (근적외선 분광분석법에 의한 고춧가루의 원산지 및 고추씨 혼입 판별)

  • Kwon, Hye-Soon;Lee, Nam-Yun;Kim, Soo-Jung;Chung, Seung-Sung;Kim, Joong-Hwan
    • Journal of the Korean Applied Science and Technology
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    • v.16 no.2
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    • pp.155-161
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    • 1999
  • Red pepper powder (Capsicum annum L.) is an important seasoning as a kimchi ingredient in korea and most korean consumer tend to eat the korean red pepper powder as the better than other oriental country such as China. Near infrared reflectance spectroscopy (NIRS) was applied for discrimination according to geographical origin (Korea, China) of red pepper powder. The objective of this study is to determine if NIR technique could be used to discriminate between the korean red pepper powder and non-korean red pepper powder according to seed content and maxing ratio in red pepper powder by using the new method. Rapid, precise and nondestructive analysis method for determination of the geographical origin of red pepper powder by near infrared spectroscopy and chemometrics were performed. It has been observed discriminant analysis with PLS is adequate to determinate the geographical origin of red pepper powder. It tend to difficult the discrimination of geographical origin according to increase the seed content of red pepper powder. The accuracy of discrimination in mixed red pepper powder was range from 95.2% to 100%.