• Title/Summary/Keyword: plywood quality

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Development of Ply-Lam Composed of Japanese Cypress Laminae and Korean Larch Plywood

  • FUJIMOTO, Yoshiyasu;TANAKA, Hiroshi;MORITA, Hideki;KANG, Seog Goo
    • Journal of the Korean Wood Science and Technology
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    • v.49 no.1
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    • pp.57-66
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    • 2021
  • In recent years, the use of cross laminated timber (CLT) has been evolving. In addition, CLT manufactured with various species such as Japanese cedar has been developed to utilize the local resources in each country. However most factories in Japan produce CLT by bonding the laminae in width direction for orthogonal layers, where grain of element is perpendicular to the grain of outer layer, and this process is considered to be one of the factors that reduce productivity. A new wood based material (hereinafter referred to as Ply-lam) using wooden panel such as plywood for the orthogonal layer was developed in order to improve productivity in CLT manufacturing and improve quality. Japanese cypress lamina was used for the parallel layer, where grain of element is parallel to the grain of outer layer, of CLT and Korean larch plywood was used for the orthogonal layer, in order to effectively use Korean larch and expand the utilization of Japanese cypress. The cross-sectional construction of the Ply-lam was 5-layers 5-plies, and the dimensions were 1000 mm (width) × 150 mm (depth) × 4000 mm (length). As a performance evaluation of the manufactured Ply-lam, strength tests such as out-of-plane bending, in-plane bending, out-of-plane shearing and in-plane shearing tests were carried out. As the result of this study, Ply-lam composed of Japanese cypress lamina panels and Korean larch plywood showed very higher out-of-plane bending strength compared to the standard strength of CLT. And the result obtained in other tests seems to show a sufficiently high value.

A Study on Quality Improvement of Exporting Wood Products I. Kiln Drying Schedules for Oak, Ramin and Meranti (수출용(輸出用) 목재가공품(木材加工品)의 품질개선(品質改善)에 관(關)한 연구(硏究) I. 참나무, 라민 및 나왕의 인공건조(人工乾燥) 스케줄)

  • Chung, Byung-Jae
    • Journal of the Korean Wood Science and Technology
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    • v.2 no.1
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    • pp.3-18
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    • 1974
  • The exports of plywood are increasing annually and it has ranked first in the world market because of the high quality product and manufactured using mordern techniques. However, it is known that the exports of the other wood products, except plywood, is inactive because of their low quality. Accordingly, to increase the exports of various wood products investigations were carried out on kiln drying techniques to improve the quality of the wood. Wet wood should be kiln dried before use to prevent various drying defects such as distortion, shrinkage etc., which would develop after processing,:and also wet wood is not suitable for cutting, gluing and finishing. Therefore, the kiln drying properties of lumber from such species as oak, ramin and meranti which are used in large quantity for manufacturing exporting wood products have been studied. The results of the research are summarized as follows. (1) The end checks and the time for drying from initial moisture content of about 40 percent to 5 percent moisture content in ovendry were investigated as follows: (2) The kiln dried results, for 30mm stock, which are presented by using kiln schedule table 3 are as follows: (3) The kiln schedules for ramin, meranti and oak are given respectively as follows: Ramin kiln schedule: Table 17 and Table 18. Meranti schedule : Table 12. Oak schedule : Table 15.

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Emission Characteristics of Volatile Organic Compounds from Building Flooring Materials (건축용 바닥재로부터의 휘발성유기화합물 방출특성)

  • Yun, Joong-Seop;Lee, Myong-Hwa;Eom, Seok-Won;Kim, Min-Young;Kim, Jong-Ho;Kim, Shin-Do
    • Journal of Korean Society of Environmental Engineers
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    • v.32 no.10
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    • pp.973-978
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    • 2010
  • The emission of volatile organic compounds (VOCs) from building materials is one of great concerns due to maintain airtight condition of a building to reduce energy consumption, and it causes the deterioration of indoor air quality. Therefore, the emission characterization of VOCs from building materials is necessary to improve indoor air quality. Emission characteristics of VOCs from a plywood flooring that is one of the most commonly used materials in an under-heating system, and from an adhesive that is generally used to stick a plywood flooring to a concrete floor were investigated using an emission chamber test in this study. It was found that the VOCs emission factor was dependent upon and proportional to indoor temperature, and the emission characteristics were closely related to the existing places and conditions of VOCs sources inside the building materials. Maximum emission factors of hexane and toluene from building materials were generally observed at the beginning, however, only that of toluene from a plywood flooring was shown after 6 hours from the beginning. It could be considered that the existing place and condition of toluene source inside a plywood flooring could influence on the VOCs emission. From this study, bake-out time more than 72 hours could be recommended before moving in to avoid the exposure to high concentration of VOCs emitted from an under-heating system.

A Study on Laminated Furniture for Organic Form and Utility of Fullscale Model (합판 적층재 가구의 유기적 조형을 위한 실물대 모델의 효율성 연구)

  • Kim, Ji-Geon
    • Journal of the Korea Furniture Society
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    • v.19 no.5
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    • pp.319-327
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    • 2008
  • As art of lamination by plywood got to be generally used, it became a suitable material for expressing live curves that were not able to be expressed on wood furniture made of plank and timber, as well as, openwork deep in curved space, heavy quality of material, and changing contour line-looking wave lines with different process angles. As an alternative, it would be good to build a full scale model, since it would provide practice in form-building and it would also provide a chance to correct the form. Less material can be used and reduce the cutting process by Properly trimming models made of soft formal structure such as Styrofoam Iso-pink and adhesive Styrofoam, and separating the layers and using them on shape cutting of plywood with the same thickness. And by attaching the model veneer that was used in shape cutting of the model and using it as a cutting guide, we can reduce the error of work and successively build the planned form. Since this study is about the need of a full scale model for a laminated wood model and an efficient process, this study concentrates more on process.

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A Study on Deflection Characteristics of Plywood for Wood Based Flooring by Veneer Composition (마루판용 합판의 단판 구성요소에 따른 변형 특성에 관한 연구)

  • Pi, Duck-Won;Kang, Seog Goo
    • Journal of the Korean Wood Science and Technology
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    • v.41 no.1
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    • pp.42-50
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    • 2013
  • Since 1990's, a plywood for flooring base has gotten customers' demand. Costs of raw material and production increased because of changed environment of industry. Tropical timber such as Red Meranti (Shorea acuminate) used for raw material of the floor has been depleting beside countries in South Eastern Asia changed species of afforestation. As a result, it gets hard to secure good quality of raw material for plywood. Moreover plywood price is increased suddenly after earthquake in Japan. Eucalyptus (Eucalyptus globulus) in china has been using for raw material as a countermeasure of changed environment of industry. In this study, possibility of using flooring consisted of Eucalyptus veneer as crossband layers was checked by deflection experiments. Flooring consisted of Red Meranti was used for comparison. Two factors which impact on deflection are a type of density gradient and density difference between Long-grain veneer and Short-grain veneer. Red Meranti samples are M type of density gradient on the other hand Eucalyptus samples are W type of density gradient. The more samples have high density difference, the more deformation was checked. A sample which has big density difference between core and cross bands layer warp more also deform. Flooring was deformed smaller than plywood and samples which have big density difference was deformed more.

The Improvement of the Opacity and Printing Strength of Fancy Paper Overlaid Plywood

  • Kuo Lan-Sheng;Perng Yuan-Shing;Wang Eugene I-Chen;Yen Chen-Fa;Kao Tsuen-Han
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2006.06a
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    • pp.91-98
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    • 2006
  • The purpose of this study is to investigate the opacity and printing strength of MG paper overlaid plywood. The printing strength of ink on MG paper can be evaluated effectively by a formula $E^{*2}=[(L^{*})^{2}+(a^{*})^{2}+(b^{*})^{2}]^{1/2}$ that we proposed. Higher E value indicates good printing strength of ink-on-paper. We also assess the real color of translucent printed MG paper with a formula CIE ${\bigtriangleup}E^{*}$ (color difference between a pile of same paper to be opaque and fancy paper laminated board). In addition, the color difference on paper surface caused by the color of wood-based board (bottom) can be evaluated by a formula of Pc. No. Generally, an acceptable appearance quality of fancy boards is ${\bigtriangleup}E^{*}$ <2.0 and small Pc.No. value. The experimental results showed that Japan-made MG papers -J1, J2 and J3 have better printing strength and gloss than that of Taiwan-made paper (T1). The reason for this was that Taiwan-made paper has poor printing strength and low gloss, which might be correlated to the fiber compositions in paper. Higher printing strength can be seen for short fiber containing handsheets when comparing to that of handsheets. Nonetheless, low-freeness sheets gives better printing strength than that of high-freeness sheets. High-opacity MG paper gives good opacifying effect to the fancy paper laminated wood-based boards. Comparing the surface color of 2 kinds of fancy paper laminated boards, paperboard T1 laminated with high-opacity fancy paper showed slight color difference. The same results can be seen for $??g/m^{2}$ handsheets. Higher-opacity Acacia and Eucalyptus bleached sulfate pulps (short fiber) gives higher opacifying effect on the plywood when comparing to Northan pine and Radiata pine sulfate pulps(long fiber). The former ones also showed small color differences when comparing the color differences between the color of fancy paper and laminated paper board. Additionally, the color of bottom plywood can't be shown through for the high-opacify surface paper adhered to. Besides, the PC No of the base paper laminated board is small as well. Apparently, we can add colorants to the binders for the manufscture of various handsheets ($30g/m^{2}$) with various pulp mix ratios to increase the opacity of paperboards to certain extents. When we using yellow and brown binders in paper laminated board, the color difference between Acacia and Eucalyptus handsheets overlaid boards decreasing to 2.0 (acceptable ${\bigtriangleup}E^{*}$ <2.0, hard to discern), but not much improvement for Northern and Radiata pines. Definitely, show-through defects can be discernible for lower opacity papers. In general, admirable printing strength of fancy paper by which glued to plywood can be made with high-opacity paper and colored binders techniques.

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The Effects of Surface Coating Material for Aluminum Form on Surface Quality of the Concrete (알루미늄 거푸집 표면코팅재가 콘크리트 표면품질에 미치는 영향)

  • Han, Cheon-Goo;Park, Jae-Soon
    • Journal of the Korea Institute of Building Construction
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    • v.10 no.3
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    • pp.57-64
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    • 2010
  • This study is to analyze the effects of aluminum form surface coating material on surface quality of concrete. When observing the surface quality of concrete affected by the change of aluminum form surface coating material, in general, as the number of use of the coating material increased, the surface quality of concrete decreased and good surface quality was shown in plywood (hereinafter PW). For epoxy (hereinafter EP) resin, when applying form remover, good surface quality was shown. For the surface roughness of concrete by the application form oil of form remover and the number of use of the coating material, as the number of use increased, highest surface roughness value was shown which meant the leveling was bad, but the surface roughness value in EP and PW was the lowest. Just for EP, when applying form remover, surface roughness value was low. For the number of void for concrete by the application of form remover and the number of use of the coating material, In general, the number of void which was generated when applying form oil the remover decreased.

Effect of Veneer Quality on Bonding- and Bending Strength of Softwood Plywood (침엽수 합판의 접착력 및 휨강도에 미치는 단판 품질의 영향)

  • Lee, Gug-Sig;Lee, Jun-Jae
    • Journal of the Korean Wood Science and Technology
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    • v.23 no.4
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    • pp.18-26
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    • 1995
  • 국내 합판 산업계는 오랫동안 남양재 활엽수를 주로 사용하여 왔으나, 환경 보존적인 측면에서 열대재의 벌채를 규제하는 등 여러 요인으로 인하여 합판용 원목의 수입이 어려워지고 있다. 이에 대응하기 위하여 합판용 원목을 침엽수재로 대체할 필요가 있으며, 침엽수 합판 제조를 위한 기초 자료를 제공하기 위하여 본 연구를 수행하였다. 공시 수종은 국내에서 조림한 낙엽송과 시베리아산 낙엽송 및 뉴질랜드산 라디에타 소나무였으며, 공시원목으로부터 얻어진 단판의 품질과 이들 단판으로 제조한 합판의 접착력과 휨강도를 조사하였다. 이면 할렬실험에서 시베리아산 낙엽송은 다른 수종에 비해 할렬 밀도가 낮게 나타났다. 단판 품질은 접착력 및 휨강도에 거의 영향을 미치지 않았으나 합판의 휨강도에서는 심재와 변재에 따른 차이가 있음을 알 수 있었다. 이는 합판제조사 심재와 변재를 구별하여 사용할 필요가 있었다. 라디에타 소나무의 변재부로 만든 합판 MOR은 다른 수종에 비해 우수하게 나타났다. 접착력 실험에 있어서는 페놀 접착제를 사용하여 만들어진 합판만이 구조용으로써 사용할 수 있음을 알았다. 목파율은 동일 수종 합판에서는 라디에타 소나무 구성이 가장 높게 나타났으며, 이수종(異樹種) 합판에서는 표판을 국산 낙엽송, 심판을 라디에타 소나무를 사용하여 만든 합판에서 가장 높게 나타났다.

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A Study on the Surface Finish of Concrete Corresponding to Aluminum Form (알루미늄 거푸집을 이용한 모의구조체의 표면 마감성에 관한 연구)

  • Kim, Tae-Cheong;Lee, Dong-Gyu;Baek, Dae Hyun;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2008.05a
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    • pp.47-50
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    • 2008
  • This study analyzed the effect of increasing the number of times using aluminum form to the surface quality of concrete through small sized test, and the result was summarized as following. At the early stage, there was no remarkable change between aluminum and coated plywood form, and the surface quality of concrete both forms slightly declined corresponding with increasing the number of times using.As void on the surface corresponding to the number of times, the voids ranged 0.1~1mm were increased corresponding to increasing the number of times using forms, and the other range voids were also increased according to increasing the number of times using forms. It was confirmed that the surface of concrete was damaged gradually. For comparison with aluminum and coated plywood form though this experimental results, there might be no difference, if release agent was used properly.

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Performance Evaluation of Softwood Plywood as Structural and Concrete-Form Panels (침엽수 합판의 구조용 및 콘크리트 거푸집용으로서의 성능 평가)

  • Lee, Jun-Jae;Kim, Gwang-Chul;Lee, Guk-Sik
    • Journal of the Korean Wood Science and Technology
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    • v.28 no.3
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    • pp.14-24
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    • 2000
  • In present research, the plywoods made of radiata pine or Japanese larch, the potential softwood species in mass supply, were discussed to examine their feasibility as the structural and concrete form panels through the basic properties test. First, plywood qualities and its nail performance were tested. The performance test for concrete form or structural panel by concentrated and uniformly distributed load were conducted to investigate the possibility as structural material for light frame and concrete constructions. Test results of basic quality such as specific gravity, cupping, bowing, and twisting appeared to satisfy the criteria for structural use. Also, nail performance test results, for roof and wall sheathing panels, nail lateral resistance, nail withdrawal resistance, and nail push head resistance proved to meet the required standard for structural use. The test results on performance as structural panel by concentrated and uniformly distributed load and as concrete form panel showed that these two species could be used for structural sheathing, subfloor, and concrete form panels.

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