• Title/Summary/Keyword: plasma electrolytic oxidation(PEO)

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Plasma Electrolytic Oxidation Treatment of Magnesium Alloys (마그네슘 합금의 플라즈마전해산화 처리 기술)

  • Mun, Seong-Mo;Kim, Ye-Jin
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2016.11a
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    • pp.123.2-123.2
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    • 2016
  • Mg alloys have been developed for automobile and mobile equipments because of their low density of $1.7g/cm^3$. One of the main problems of Mg alloys is their poor corrosion resistance which has limited their wide applications. Plasma electrolytic oxidation (PEO) method is one of the promising surface treatment methods for Mg alloys. In this presentation, experimental data about the effects of solution composition and form of current are presented and discussed in view of dielectric breakdown and reformation of PEO films The role of various anions of phosphate, silicate, fluoride, carbonate and hydroxide ions is discussed in view of film breakdown and reformation of PEO films.

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Plasma Electrolytic Oxidation Treatment of Al Alloys (알루미늄 합금의 플라즈마전해산화 처리 기술)

  • Mun, Seong-Mo;Kim, Ju-Seok
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2016.11a
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    • pp.115.2-115.2
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    • 2016
  • Al alloys are being used widely for automobile, aerospace and mechanical components because of their high strength ratio to weight. However, still they suffer from abrasion or corrosion owing to insufficient resistances to friction or mechanical impact and chemical attack. Plasma electrolytic oxidation (PEO) method is one of the promising surface treatment methods for Al alloys which can render better hardness than aluminum anodic oxide (AAO) films prepared by conventional anodizing method in acidic solutions. In this presentation, some basic nature of PEO film formation and growth process on Al alloys will be presented based on the experimental results obtained and discussed in view of dielectric breakdown and reformation and the role of various anions in film breakdown and reformation of PEO films.

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Influences of Potassium Fluoride (KF) Addition on the Surface Characteristics in Plasma Electrolytic Oxidation of Marine Grade Al Alloy (해양환경용 알루미늄 합금의 플라즈마 전해 산화 시 표면 특성에 관한 불화칼륨(KF)의 영향)

  • Lee, Jung-Hyung;Kim, Seong-Jong
    • Journal of the Korean institute of surface engineering
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    • v.49 no.3
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    • pp.280-285
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    • 2016
  • In this study, we investigated the influences of potassium fluoride(KF) addition on the surface characteristics of plasma electrolytic oxidation(PEO) coating produced on Al alloy. The PEO of marine grade Al alloy(5083 grade) was conducted in KOH 1g/L solution adding different concentrations of KF(0, 1 and 2 g/L) under a galvanostatic regime. With KF addition, unusual behavior was observed on the voltage-time characteristic curves, which can be characterized by the following process: (i) initial rapid increase in voltage (ii) a short plateau after 1st breakdown (iii) gradual increase in voltage (iv) intermittent fluctuation of voltage after 2nd breakdown. The SEM observation revealed irregular surface morphology with KF addition, as compared with one formed without KF addition, which had a reticulate structure. The XRD analysis detected the formation of aluminium hydroxide fluoride hydrate($H_{4.76}Al_2F_{3.24}O_{3.76}$) on surface grown by PEO process with KF. Particularly, at very early stage of the process (~ 120 s), thin film was formed having nanoporous structure, and F element was confirmed on surface by EDS analysis. The thickness and surface roughness of the coating increased with increasing KF concentration. As a result, KF addition was found to be less beneficial influences on PEO of marine grade Al alloy, and therefore needs further research to improve its capability.

A Study of Optical properties of Al6061 By plasma electrolytic oxidation surface treatment (플라즈마 전해 산화 표면처리 된 Al6061 소재의 광학적 특성연구)

  • Yu, Jae-In;Yun, J-S;Yun, Jae-Gon;Choi, Soon-Don;Yu, Jae-Yong;Jang, Ho-Kyeoung;Kim, Ki-Hong
    • Laser Solutions
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    • v.17 no.2
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    • pp.1-4
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    • 2014
  • With the PEO(Plasma electrolytic oxidation) surface treatment, the oxide film of aluminum alloy is growing in a short time. The reflectance measurement to find the oxygen atoms in the oxide could be investigated. In order to form a thicker oxide film, the PEO surface treatment should be uniformly controlled in processing time.

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Influence of subsequent-annealing on the oxide layer of AZ91 Mg alloy prepared by plasma electrolytic oxidation (PEO 코팅 처리된 AZ91 합금의 산화층에 미치는 후-열처리의 영향)

  • Kim, Y.M.;Ko, Y.G.;Shin, D.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.429-432
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    • 2009
  • The influence of the subsequent-annealing (SA) treatment on plasma electrolytic oxidation (PEO)-treated Mg-based alloy was investigated and the dependence of the dehydration reaction on the SA temperature was also studied. For this purpose, a series of the SA treatments were carried out on the coated samples at two different temperatures, i.e. 423 and 523 K for 10 h. In contrast to the sample without SA treatment, the sample annealed at 523 K exhibited a significant difference in term of surface morphology since the MgO content in the oxide layer increased with increasing SA temperature. With increasing SA temperature, the dehydration of $Mg(OH)_2$ led to the increase in the relative amount of the MgO, which was a hard phase. From the nano-indentation results, the applied loads of the samples were seen to increase as SA temperature increased. However, the corrosion resistance of the sample annealed at 423 K was higher than that of the samples annealed at 523 K.

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Effect of Subsequent-Annealing Temperature on Surface Properties of Plasma Electrolytic Oxidation-Treated Mg Alloy (플라즈마 전해산화 처리된 마그네슘 합금의 표면 물성에 미치는 후-열처리 온도의 영향)

  • Ko, Y.G.;Kim, Y.M.;NamGung, S.;Shin, D.H.
    • Transactions of Materials Processing
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    • v.18 no.8
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    • pp.625-632
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    • 2009
  • The influence of the subsequent-annealing(SA) temperature on the plasma electrolytic oxidation(PEO)-treated Mgbased alloy was investigated in terms of surface properties associated with hardness and corrosion. For this purpose, a series of the SA treatments were performed on the PEO-treated samples at four different temperatures, i.e., 100, 150, 200, and $250^{\circ}C$ for 10 hrs. When compared to the sample without SA, the samples annealed at temperatures higher than $200^{\circ}C$ showed a difference in surface morphology due to the volume expansion accompanied by the dehydration reaction where the part of $Mg(OH)_2$ changed into MgO, working as harder phase. From the results of nano-indentation tests, the applied loads of the samples were seen to increase with increasing SA temperatures. However, the electro-chemical and corrosion properties of the sample annealed at $150^{\circ}C$ were higher than those of the samples annealed at three temperatures.

Formation and Growth of Oxide Films on AZ31 Mg Alloy Using Plasma Electrolytic Oxidation Method (플라즈마 전해산화법을 이용한 AZ31 마그네슘 합금 표면의 산화피막 형성 연구)

  • Mun, Seong-Mo
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2013.05a
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    • pp.74-74
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    • 2013
  • 본 연구에서는 AZ31 마그네슘 합금의 내식성을 향상시키기 위하여 플라즈마 전해산화(PEO, plasma electrolytic oxidation)법을 이용하여 $5{\sim}50{\mu}m$ 두께의 산화피막을 형성시켰으며, 염수침지법, 동전위 분극실험 및 a.c. 임피던스 측정법을 이용하여 형성된 산화피막의 특성을 평가하였다. 플라즈마 전해산화 피막은 다양한 용액에서 펄스전류를 인가하여 형성하였으며, 플라즈마 전해산화 처리된 AZ31 마그네슘 합금 시편은 증류수에서 실링 처리할 경우 0.5 M NaCl용액에 침지 시 600 시간동안 부식이 일어나지 않았다.

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Surface Treatment of Mg95Zn4.3Y0.7 Alloy Powder Consolidates using Plasma Electrolytic Oxidation (플라즈마 전해산화공정을 이용한 Mg95Zn4.3Y0.7 합금분말 성형체의 표면특성제어)

  • Kim, J.H.;Choi, H.S.;Kim, D.H.;Hwang, D.Y.;Kim, H.S.;Kim, T.S.
    • Journal of Powder Materials
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    • v.15 no.2
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    • pp.95-100
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    • 2008
  • The investigation is to modify the mechanical and chemical properties of Mg alloys using a combination of rapid solidification and surface treatment. As the first approach, $Mg_{95}Zn_{4.3}Y_{0.7}$ was gas atomized and pressure sintered by spark plasma sintering process (SPS), showing much finer microstructure and higher strength than the alloys as cast. Further modification was performed by treating the surface of PM Mg specimen using Plasma electrolytic oxidation (PEO) process. During the PEO processing, MgO layer was initiated to form on the surface of Mg powder compacts, and the thickness and the density of MgO layer were varied with the reaction time. The thickening rate became low with the reaction time due to the limited diffusion rate of Mg ions. The surface morphology, corrosion behavior and wear resistance were also discussed.

A study on the PEO films on Mg alloys in aqueous solution (마그네슘 합금의 PEO 피막 형성 연구)

  • Nam, Yun-Gyeong;Mun, Seong-Mo
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2012.11a
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    • pp.95-95
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    • 2012
  • In this study, the effect of $PO{_4}^{3-}$ ions on formation of PEO(Plasma Electrolytic Oxidation) films was investigated in aqueous solution. A minimum concentration of $PO{_4}^{3-}$ ions was necessary for the formation of PEO film on pure Mg and arcing voltage of pure Mg decreased with increasing $PO{_4}^{3-}$ ion concentration. Immersion test to evaluate the corrosion resistance of PEO-treated pure Mg and Mg alloys were conducted in 0.5M NaCl solution.

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Surface Modification of High Si Content Al Alloy by Plasma Electrolytic Oxidation (플라즈마 전해 산화 공정을 이용한 고 실리콘 알루미늄 합금의 표면 산화막 형성)

  • Kim, Yong Min;Hwang, Duck Young;Lee, Chul Won;Yoo, Bongyoung;Shin, Dong Hyuk
    • Korean Journal of Metals and Materials
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    • v.48 no.1
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    • pp.49-56
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    • 2010
  • This study investigated how the surface of Al-12wt.%Si alloy modified by the plasma electrolytic oxidation process (PEO). The PEO process was performed in an electrolyte with sodium hexametaphsphate as a conducting salt, and the effect of ammonium metavanadate on variations in the morphology of electrochemically generated oxide layers on the alloy surface was investigated. It is difficult to form a uniform passive oxide layer on Al alloys with a high Si content due to the differences in the oxidation behavior of the silicon-rich phase and the aluminum-rich phase. The oxide layer covered the entire surface of the Al-12WT.%Si alloy uniformly when ammonium metavanadate was added to the electrolyte. The oxide layer was confirmed as a mixture of $V_2O_3$ and $V_2O_5$ by XPS analysis. In addition, the oxide layer obtained by the PEO process with ammonium metavanadate exhibited a black color. Application of this surface modification method is expected to solve the problem of the lack of uniformity in the coloring of oxide layeres caused by different oxidation behaviors during a surface treatment.