• Journal of Welding and Joining
• /
• v.21 no.1
• /
• pp.60-65
• /
• 2003

At present. welding of most pipes with large diameter is carried out by the manual process. Automation of the welding process is necessary f3r the sake of consistent weld quality and improvement in productivity. In this study, two vision sensors, based on the optical triangulation, were used to obtain the information for seam tracking and detecting the weld defects. Through utilization of the vision sensors, noises were removed, images and 3D information obtained and positions of the feature points detected. The aforementioned process provided the seam and leg position data, calculated the magnitude of the gap, fillet area and leg length and judged the weld defects by ISO 5817. Noises in the images were removed by using the gradient values of the laser stripe's coordinates and various feature points were detected by using an algorithm based on the iterative polygon approximation method. Since the process time is very important, all the aforementioned processes should be conducted during welding.

• Proceedings of the Korean Nuclear Society Conference
• /
• 1996.05c
• /
• pp.92-97
• /
• 1996

The fatigue crack propagation behavior in SA106 Gr.C main steam pipe weld joint was investigated in air environment. Crack growth rate tests were conducted on base metal and weld metal at load ratio of 0.1 and 0.3 and at frequency of 10Hz. The fatigue crack growth rates of the base metal and the weld metal were above the ASME reference line and the fatigue crack propagation rate of the weld metal was higher than those of the base metal. Fatigue crack growth rate increased with increasing the load ratio and the effect of the load ratio was more significant in the weld metal. The post weld heat treatment increased the fatigue crack growth rates of the base metal by reducing compressive residual stress and decreased those of the weld metal by reducing weld defects.

• Journal of Korean Society of Environmental Engineers
• /
• v.33 no.4
• /
• pp.258-266
• /
• 2011

Scale induced by hardness materials in water must be controled because of it can be result in remarkable damages of pipeline as well as water quality deterioration. Especially hot water system is one of scale management required facility as scale formation can be accelerated by temperature. The scale control performance of frequency driver (FD) was tested instead of existing methods such as chemical, physical and electromagnetic methods which needs chemicals and electric power. Three kinds of pipe coupons were submerged in test water with 500 mg/L of hardness for 33 days and XRD and SEM were analysed for comparing scale formation characteristics of these coupons. Calcite ($CaCO_3$) which came from hardness of water was formed on only cast iron pipe coupon and this coupon showed higher corrosion rate than copper and stainless steel pipe coupon. Hot water circulating system connected cast iron pipe with and without FD was operated with 300 mg/L of hardness water at $50^{\circ}C$ for monitoring of scale formation and water quality with and without FD. XRD showed that FD leaded to magnetite ($Fe_3O_4$) scale which is good scale for preventing corrosion than calcite and SEM image also indicated the scale control effect of FD. Scales of 16% on pipe joint, 14% on pipe length, and 42% on heat exchanger decreased with FD comparing scales of those parts without FD. From the results of water quality, FD reduced crystallization of hardness material without chemical reaction in water and it can indicate that FD is safe and proenvironmental technology for scale reduction.

• Journal of the Korea institute for structural maintenance and inspection
• /
• v.27 no.4
• /
• pp.23-32
• /
• 2023

The seismic performance of buried PE pipes is reported to be favorable due to their exceptional elongation capacity at break. Although a seismic performance evaluation procedure based on the response displacement method has been summarized in Korea for fusion-bonded PE pipes, there is currently no procedure available for mechanically jointed PE pipes. This article aims to present a seismic performance evaluation procedure based on the response displacement method specifically designed for mechanically jointed PE pipes in Korea. When employing the mechanical joining method for PE pipes, it is recommended to adhere to the evaluation procedure established for segment-type pipes. This involves assessing the stress induced by the pipe, the expansion and contraction strain of the joint, and the bending angle of the pipe joint. Furthermore, the coefficient of inhomogeneity of the soil, which is necessary for estimating the axial strain of the ground, is introduced. Additionally, a computation method for determining lateral displacement and reconsolidation settlement in soil susceptible to liquefaction is proposed. As a result of the sensitivity analysis considering the typical soil condition in Korea, the mechanically jointed PE pipe with a certain quality was shown to have good structural seismic safety when soil liquefaction was not considered. This procedure serves as a valuable tool for seismic design and evaluating the seismic performance of mechanically joined buried PE pipes, which are primarily utilized for connecting small-diameter pipes.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
• /
• 2000.06a
• /
• pp.165-171
• /
• 2000

The study about a drainpipe of water closet was performed as reduction plan on drainage noise for water closet, which of noise in plumbing systems was being indicated the major point at issue in apartment houses. A drainpipe of water closet is divided into a sleeve, a joint elbow and a traversing pipe, through the result of experiment, for an effective noise reduction in a drainpipe a threefold joint elbow is proposed among parts. And through the experiment of performance with glasswool, the removal of glasswool should be in the economical efficiency aspect.

• Journal of Welding and Joining
• /
• v.21 no.5
• /
• pp.547-554
• /
• 2003

Apparent mechanical properties in structural components can be different from the initially designed values due to the formation of the residual stress in metal forming and welding. Therefore, the evaluation of residual stress has great importance in the reliability diagnosis of structural components. A nondestructive instrumented indentation technique has been proposed to evaluate various strength concerning mechanical properties from the analysis of load-depth curve. In this study, quantitative residual stress estimation on API X65 welded joints for natural gas pipeline was performed by analyzing the variation of indentation loading curve by residual stress through a new proposed theoretical model. The residual stress from the indentation method was compared with that from the saw-cutting method.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.32 no.11
• /
• pp.1028-1034
• /
• 2008

The exhaust systems are usually subjected to vibration or shock at high temperatures. The high temperature fatigue tests of the exhaust systems are rarely performed in domestic industries due to limited number of test facility and high test costs. In this paper, the high temperature fatigue test of some part of the exhaust system, not the whole system, is carried out. The resonator located at the central range is heated in the cylindrical electric furnace and the alternating load is applied on the end of the pipe welded to the resonator. The high temperature fatigue strength of the welded joint is obtained. The location of the fatigue crack is different to that in room temperature.

• Proceedings of the Korea Concrete Institute Conference
• /
• 2001.05a
• /
• pp.715-722
• /
• 2001

The main purpose of this study is to evaluate early age thermal stresses and to estimate the risk of thermal cracking in the footings of Hyungsan bridge. In this study, stress analyses are performed for several construction stages using the computation of temperature distributions. The stress analysis results show that, not using the embedded pipe cooling, placing the concrete at once for each footings may cause sever thermal cracking. So, the structures should be constructed with one horizontal construction joint. Then the height of each lifts were determined to be 1.50 meters. Using various time intervals between lifts, temperature and stress.

• Proceedings of the Computational Structural Engineering Institute Conference
• /
• 1991.04a
• /
• pp.29-33
• /
• 1991

This paper reports the application study of the ground reinforement under a buried pipeline subjected to differential settlement via a finite element modelling. The Soil-reinforrement interaction helps to mimimize the differential settlement between the adjoining pipe segments. The settlement pattern and deformation slope of a pipeline have been evaluated for a boundary condition at the joint between a rigid structure and apipeline. The analysis results are compared for both non-reinforied and reinforced cases to measure the effectiveness of the soil reinforcement for restraining the settlement of the pipeline.

• Tunnel and Underground Space
• /
• v.26 no.4
• /
• pp.283-292
• /
• 2016

A computer program code was developed to estimate hydraulic behavior of the 2-D connected pipe network system, and implemented to evaluate the effect of joint aperture on hydraulic parameters of fractured rock masses through numerical experiments. A total of 216 stochastic 2-D DFN(discrete fracture network) blocks of $20m{\times}20m$ were prepared using two joint sets with fixed input parameters of joint orientation, frequency and size distribution. Two different cases of joint aperture variation are considered in this study. The hydraulic parameters were estimated for generated 2-D DFN blocks. The hydraulic anisotropy and the chance for equivalent continuum behavior of the DFN system were found to depend on the variability of joint aperture.