• Title/Summary/Keyword: pellet binder

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Development of a Rice Seed Pelleting Machine for Direct Seeding in Rice Cultivation (직파용 벼 펠렛종자 제조장치 개발)

  • 박종수;유수남;최영수;유대성
    • Journal of Biosystems Engineering
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    • v.27 no.5
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    • pp.381-390
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    • 2002
  • Direct seeding of rice-seed pellets is expected to be an alternative for solving problems in current direct seeding cultivation of rice. but mass production of rice-seed pellets is prerequisite for practical application. Design. construction and performance evaluation of an experimental rice seed pelleting machine were carried out for mass production of rice-seed pellets. The pelleting machine intended to make a ball type rice-seed pellet, which have 3∼5 rice seeds and diameter of which is 12 mm. Pellet materials ; rice seeds, soil, and binder were mixed and kneaded by the mixer. The designed rice seed pelleting machine fed pellet materials by screw conveyor to forming rolls and made rice-seed pellets. Capacity, ratio of perfect rice-seed pellets, seed and pellet material loss were investigated as mixing ratio of soil to rice seed and feeding rate of pellet materials. The pelleting machine showed up to 37,000 pellets/h of pelleting rate, 61∼71% of weight ratio of perfect rice-seed pellets to pellet materials supplied, 17∼48% of seed loss ratio. Average weight and average diameter of the pellets were 1.66 g and 12.0 mm. respectively. More than 3 rice seeds were included in most pellets at 6 : 1 of mixing ratio of soil to rice seed. And compression strength of the pellets was in the range of 88-130 N. To improve performance of the pelleting machine, improvements of the forming rolls, feeding mechanism, and discharging mechanism for reducing loss of pellet materials and seeds damage are needed.

Effect of the Addition of Binders on the Fuel Characteristics of Wood Pellets (바인더의 첨가가 목재 펠릿의 연료적 특성에 미치는 영향)

  • Ahn, Byoung Jun;Chang, Hee-Sun;Cho, Seong Taek;Han, Gyu-Seong;Yang, In
    • Journal of the Korean Wood Science and Technology
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    • v.41 no.6
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    • pp.475-489
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    • 2013
  • This work was conducted to investigate the effect of the addition of binders, such as rapeseed flour, coffee waste, bark, pine cone and lignin powder, on the fuel characteristics of the pellets fabricated with larch and tulip tree sawdust. Moisture content, bulk density and higher heating value of most pellets fabricated with the binders exceeded the 1st-grade pellet standard designated by Korea Forest Research Institute, but ash content of the pellets fabricated with rapeseed flour or bark of 10 wt% on the dry weight basis of sawdust was satisfied with just the 2nd- or 3rd-grade standard. The durability of tulip tree-pellets was positively influenced by the addition of rapeseed flour, coffee waste or lignin powder and increased with increasing the amount of the binders. For larch-pellets, the increase of binders did not greatly affect the durability, and even the durability reduced with the increase of bark or pine cone. From the microscopic observation, the obvious feature of pellet surfaces was not identified by the type of binder but by the addition amount of the binder. In summary, the addition of binders contributed to the fuel characteristics of wood pellets, and particularly the characteristics of wood pellets fabricated with coffee waste improved greatly. Therefore, if the binders are secured sufficiently with a reasonable cost, it might be possible to commercialize wood/binder pellets, which have better fuel characteristics than conventional wood pellets.

Effect of Promoter on the Decomposition of Eco-Frendly Liquid Monopropellant on Cu/hexaaluminate Pellet Catalyst (Cu/hexaaluminate 펠렛 촉매를 이용한 친환경 액체 추진제 분해 반응에 미치는 조촉매의 영향)

  • Kim, Munjeong;Kim, Wooram;Jo, Young Min;Jeon, Jong Ki
    • Clean Technology
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    • v.26 no.3
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    • pp.196-203
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    • 2020
  • In this study, a Cu/hexaaluminate catalyst was prepared by a co-precipitation method, and then a binder was added to form a pellet. A catalyst in which Ni and Ru promoters were added to a Cu/hexaaluminate pellet catalyst was prepared. This study focused on examining the effect of the addition of Ni and Ru promoters on the properties of Cu/hexaaluminate catalysts and the decomposition reaction of ADN-based liquid monopropellants. Cu/hexaaluminate catalysts had few micropores and well-developed mesopores. When Ru was added as a promoter to the Cu/hexaaluminate pellet catalyst, the pore volume and pore size increased significantly. In the thermal decomposition reaction of ADN-based liquid monopropellant, the decomposition onset temperature was 170.2 ℃. Meanwhile, the decomposition onset temperature was significantly reduced to 93.5 ℃ when the Cu/hexaaluminate pellet catalyst was employed. When 1% or 3% of Ru were added as a promoter, the decomposition onset temperatures of ADN-based liquid monopropellant were lowered to 91.0 ℃ and 83.3 ℃, respectively. This means that the Ru promoter is effective in lowering the decomposition onset temperature of the ADN-based liquid monopropellant because the Ru metal has excellent activity in the decomposition reaction of ADN-based liquid monopropellant, simultaneously contributing to the increase of the pore volume and pore size. After the thermal treatment at 1,200 ℃ and decomposition of ADN-based liquid monopropellant were repeatedly performed, it was confirmed that the addition of Ru could enhance the heat resistance of the Cu/hexaaluminate pellet catalyst.

Physical properties, released patterns and bio-efficacy of granular mixtures with chlomethoxyfen and butachlor formulated by different methods (제조방식을 달리한 chlomethoxyfen과 butachlor 혼합입제의 물리성, 수중용출도와 생물효과 비교)

  • Chung, Bong-Jin;Yeon, Jae-Heum
    • The Korean Journal of Pesticide Science
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    • v.2 no.3
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    • pp.36-44
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    • 1998
  • To develope cost-effective new granular formulation of mixture with 7.0% chlomethoxyfen and 3.5% butachlor, this study was conducted by investigation of floatability, dispersibility or collapsability and released concentration of active ingredients in water and bio-efficacies of the granules formulated by different formulation methods compared to commercial pellet-extruded granules. They were formulated by coating on or impregnation into extruded pellets, sands and zeolites with two active ingredients, binders, friction reducer, dispersing agents and bentonite. Pellet-coated method showed similar floatability, collapsability and bio-efficacy to the commercial pellet-extruded one or better than that but unstable patterns of released concentration of chlomethoxyfen because of easy isolation of coated technical particles from the surface of granules. Sand-coated methods showed similar physical properties, released pattern of two active ingredients, and bio-efficacy to the commercial one. Liquid binders and/or dispersing agents are more important than powdered ones to control released concentration of active ingredients from the granule mixtures, to improve the floatability and dispersibility, and to show good bio-efficacy. Sand-coated one might be a suitable method if types and amount of liquid binders and dispersing agents are selected.

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Extrusion of Pellet-type Adsorbents Employed with Alum Sludge and H2S Removal Performance (알럼 슬러지를 이용한 입상흡착제 압출 및 황화수소 제거 성능)

  • Park, Nayoung;Bae, Junghyun;Lee, Choul Ho;Jeon, Jong-Ki
    • Clean Technology
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    • v.19 no.2
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    • pp.121-127
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    • 2013
  • The objective of this study is optimization of extrusion process for preparation of pellet-type adsorbents employed with alum sludge. Effects of water content and methyl cellulose as a binder on the possibility of extrusion and physical properties of pellet-type adsorbents were investigated. The physical characteristics of the pellet-type adsorbents were studied using nitrogen adsorption and compression strength. With a ratio of water to sludge, 63/100, the adsorbent was well extruded with a cylindrical form and the compressive strength was the highest. With increasing methyl cellulose content, the compressive strength of pellet-type adsorbent could be improved, but the specific surface area decreased. The breakthrough time of the hydrogen sulfide could be increased significantly through calcination and the breakthrough capacity reached to 1,700 mg/g, which seems to be due to increase of surface area during calcination.

An experimental study on the preparation and property of the sintering aggregate using fly ash (플라이애쉬를 이용한 소성골재의 제조 및 특성에 관한 연구)

  • 박대영;김도수;박종현;임채영;노재성
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10a
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    • pp.239-244
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    • 1998
  • Fusion temperature of fly ash was determined with wasted glass wool and borax using ash fusion determinator, 0.5wt% of bentonite and water glass used as binder, 50wt% of wasted glass wool added to fly ash, fusion temperature of fly ash was 1, 156$^{\circ}C$. Pellet was prepared, and then sintered at 1, 00$0^{\circ}C$ and 1, 10$0^{\circ}C$. Water-absorption rate, specific gravity, porosity and pore structure of sintering aggregate was determined.

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Fabrication and Characterization of Thermal Battery using Porous MgO Separator Infiltrated with Li based Molten Salts

  • Kim, Kyungho;Lee, Sungmin;Im, Chae-Nam;Kang, Seung-Ho;Cheong, Hae-Won;Han, Yoonsoo
    • Journal of Powder Materials
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    • v.24 no.5
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    • pp.364-369
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    • 2017
  • Ceramic powder, such as MgO, is added as a binder to prepare the green compacts of molten salts of an electrolyte for a thermal battery. Despite the addition of a binder, when the thickness of the electrolyte decreases to improve the battery performance, the problem with the unintentional short circuit between the anode and cathode still remains. To improve the current powder molding method, a new type of electrolyte separator with porous MgO preforms is prepared and characteristics of the thermal battery are evaluated. A Spherical PMMA polymer powder is added as a pore-forming agent in the MgO powder, and an organic binder is used to prepare slurry appropriate for tape casting. A porous MgO preform with $300{\mu}m$ thickness is prepared through a binder burnout and sintering process. The particle size of the starting MgO powder has an effect, not on the porosity of the porous MgO preform, but on the battery characteristics. The porosity of the porous MgO preforms is controlled from 60 to 75% using a pore-forming agent. The batteries prepared using various porosities of preforms show a performance equal to or higher than that of the pellet-shaped battery prepared by the conventional powder molding method.

Preparation and Properties of Pelletized Activated Carbons Using Coconut Char and Coal-Tar Pitch

  • Yang, Seung-Chun;Lee, Young-Seak;Kim, Jun-Ho;Lim, Chul-Kyu;Park, Young-Tae
    • Carbon letters
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    • v.2 no.3_4
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    • pp.176-181
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    • 2001
  • A series of activated carbons were prepared from coconut shells and coal-tar pitch binder by physical activation with steam in this study. The effect of variable processes such as activation temperature, activation time and ratio of mixing was investigated for optimizing those preparation parameters. The activation processes were carried out continuously. The nitrogen adsorption isotherms at 77 K on pellet-shaped activated carbons show the same trend of Type I by IUPAC classification. The average pore sizes were about 19-21${\AA}$. The specific surface areas ($S_{BET}$) of pellet typed ACs increased with increasing the activation temperature and time. Specific surface area of AC treated for 90 min at temperature $900^{\circ}C$ was 1082 $m^2/g$. The methylene blue numbers continuously increased with increasing the activation temperature and time. On the other hand, iodine numbers highly increased till activation time of 60 min, but the rate of increase of iodine numbers decreased after that time. This indicates that new micropores were created and the existing micropores turned into mesopores and macropores because of increased reactivity of carbon surface and $H_2O$.

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Development of Treatment Process for Residual Coal from Biosolubilization

  • Rifella, Archi;Shaur, Ahmad;Chun, Dong Hyuk;Kim, Sangdo;Rhim, Young Joon;Yoo, Jiho;Choi, Hokyung;Lim, Jeonghwan;Lee, Sihyun;Rhee, Youngwoo
    • Clean Technology
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    • v.24 no.2
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    • pp.119-126
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    • 2018
  • This study introduced a treatment process that was developed to treat Indonesian low-rank coal with high-ash content, which has the same characteristics as residual coal from the biosolubilization process. The treatment process includes separation of ash, solid-liquid separation, pelletizing, and drying. To reduce the ash content, flotation was performed using 4-methyl-2-pentanol (MIBC) as frother, and kerosene, waste oil, and cashew nut shell liquid (CNSL) as collectors. The increasing amount of collector had an effect on combustible coal recovery and ash reduction. After flotation, a filter press, extruder, and an oven drier were used to make a dried coal pellet. Then another coal pellet was made using asphalt as a binder. The compressive strength and friability of the coal pellets were tested and compared.

Electrochemical Properties of FeS2 Thin Film Electrodes for Thermal Batteries (열전지용 FeS2 박막전극의 전기화학적 특성)

  • Im, Chae-Nam
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.30 no.5
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    • pp.318-324
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    • 2017
  • Powder compaction technology is widely used to prepare thermal battery components. This method, however, is limited by the size, thickness, and geometry of the battery components. This limitation leads to excessive cell capacity, overweight, and higher cost of the pellets, which decreases the specific capacities and delays the activation time of thermal batteries. $FeS_2$ thin-film cathodes were fabricated by tape-casting technology and analyzed by SEM and EDS in this paper. The residual organic binder of the $FeS_2$ thin-film cathodes decreased with the temperature of the heat treatment, which improved the specific capacity because of the lower resistance. Specific capacities of the $FeS_2$ thin-film cathodes decreased because of the higher residual binder and the restrictive reaction of active materials with molten salts as the thickness increased. $FeS_2$ thin-film cathodes showed much higher specific capacity (1,212.2 As/g) than pellet cathodes (860.7 As/g) at the optimal heat-treatment temperature ($230^{\circ}C$).