• Title/Summary/Keyword: optimal experimental design

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A Process Optimization of HVOF on ALBC3 by Experiments Design (실험계획법을 이용한 ALBC3에 대한 고속화염용사의 최적 공정 설계)

  • Kim, Young-Moon;Lim, Byung-Chul;Kim, Min-Tae;Park, Sang-Heup
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.4
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    • pp.448-453
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    • 2016
  • Erosion and abrasion caused by cavitation damage occur in fluid equipment, such as ships or impellers. Similarly, the equipment damage from noise and vibration can shorten its life. This study analyzed the importance of the parameter characteristics of the process optimization of HVOF (High Velocity Oxygen Fuel spraying), which is generally used in a variety of industries for enhancing the resistibility from the cavitation phenomenon. The surface of the ALBC3 substrate was coated with an amorphous powder as a filler metal according to the experimental design using the Taguchi method, and then the characteristics with each parameter were analyzed using a porosity measurement test. The optimal process conditions was a combustion pressure of 80psi, coating distance of 270mm, gun speed of 200mm/s, and powder feed rate of 25g/min as a result of the HVOF coating by applying the experimental design. The combustion pressure, coating distance and powder feed rate were more than 25% and indicated a similar contribution rate, but the contribution rate of the gun speed was 19%, which was slightly less than the others. The contribution rate with each parameter was only slightly significant. On the other hand, all four parameters were found to be important in the contribution rate aspects of the HVOF coating process.

Optimal Nozzle Design of Bladeless Fan Using Design of Experiments (실험계획법을 이용한 날개 없는 선풍기의 노즐 형상 최적 설계)

  • Jeong, Siyoung;Lee, Jongsoo;Yoon, Jaehyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.8
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    • pp.711-719
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    • 2017
  • Bladeless fan is becoming increasingly popular owing to its advantages, such as improved safety, easy to clean, and attractive shape. However, many people are reluctant to purchase it because of several disadvantages, such as noise and moderate wind; therefore, research on how improve wind generation without increasing the motor speed is required. This study investigates the optimization of the shape of the nozzle and nearby surface using CFD (Computational Fluid Dynamics) simulation, ANSYS fluent. The results are analyzed by ANOM (analysis of mean) and interaction analysis; therefore this study suggests the variables of affecting Coanda effect and satisfy the govern equation, the conservation of momentum. The optimal combination was found through a predictive equation. In this study, factors and levels that affect the mass flow rate were selected and experimental points were arranged using the orthogonal array table. The value of the mass flow rate was confirmed by ANSYS fluent, which is a CFD program. Through the ANOM, it was confirmed that the nozzle distance is the most influential parameter affecting the mass flow rate. Furthermore, the mass flow rate obtained from the predictive equation and the mass flow rate from the CFD correspond to the largest values. Results from this study confirmed that the mass flow rate is increased by a change in the shape, even if the motor speed did not increase.

New Development of Hexahedral Type Vibration Motor Used for Mobile Phones

  • Hwang, Gun-Yong;Hwang, Sang-Moon;Chung, Shi-Uk;Kang, Beom-Soo;Hwang, I-Cheol
    • Journal of Mechanical Science and Technology
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    • v.16 no.8
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    • pp.1089-1094
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    • 2002
  • Mobile communication industry powered by electronics and information technology is building a transforming way for human communication. The latest electronics is so saturated to forget the difficulty in size reduction of electronic parts. However, mechanical parts, such as dynamic speakers and vibration motors, are intrinsically not easy to realize size reduction due to their construction. In this paper, a hexahedral type with simpler configuration is introduced to substitute for the conventional vibration motors. For uneven magnetic field analysis of the hexahedral type, FEM was used to determine magnetic flux density. After an analysis of magnetic and mechanical characteristics, it is shown that the coil configuration is the most important parameter to increase the output torque, and thus vibration. For optimization, genetic algorithm is used to find the optimal configuration of coil to maximize the output torque. Experimental results are also followed to confirm the validity of the proposed design.

Performance Analysis of a Centrifugal Compressor for HFC-134a with Variation of Diffuser Vane Angle (디퓨저 베인 설치각 변화에 따른 R134a 원심압축기 성능 분석)

  • Park, Han-Young;Shin, You-Hwan;Lee, Yoon-Pyo;Kim, Kwang-Ho;Chung, Jin-Taek;Cho, Yong-Hun;Kim, Jong-Seong
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2823-2828
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    • 2007
  • Numerical simulation on the two-stage centrifugal compressor with Low Solidity Vaned Diffuser LSVD) for HFC-134a Turbo-chiller was performed using a commercial code. The comparative study with experimental results from other compressor was also investigated to testify the simulation schemes. The numerical analysis was separately simulated for each stage of the compressor and the effect of impeller-diffuser flow interaction was considered. Setting angle of the diffuser vane changed in the range of 15 deg. and the effects on its variation were discussed in detail including the flow analysis in the passage of the compressor. The vane setting angle obtained from the preliminary design was slightly adjusted to the optimal value by the performance enhancement in terms of pressure recovery and flow characteristics.

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A Study on Small Composite Designs for Fitting Second Order Response Surface Models (2차 반응표면분석 모델 적합을 위한 부분합성계획에 관한 연구)

  • Park Sung-Hyun;Seo Hyeok;Park Jun-Oh
    • Proceedings of the Korean Society for Quality Management Conference
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    • 1998.11a
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    • pp.580-593
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    • 1998
  • The small composite design for second order response surface might be appropriate when experimentation is expensive, difficult, or time-consuming, especially when an independent estimate of experimental error is available. It is important that the small composite designs for response surface analysis would be rotatable and slope-rotatable. Therefore the small composite designs are studied from the viewpoint of rotatability and slope-rotatability, and the optimal values of a(the distance of axial points from the center) are investigated as k(the number of independent variables) and $n_0$(the number of center points) are changed.

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An Experimental Study of Diminution of Ballast Track Bridges Vibration due to the Variation of Ballast Depth (도상두께 변화에 따른 유도상교량 궤도 진동저감의 실험적 연구)

  • Kwon, Soon-Jung;Lee, Sang-Bae;Hong, Cheng-Hi
    • Proceedings of the KSR Conference
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    • 2011.05a
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    • pp.1222-1229
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    • 2011
  • Railway bridges are divided into ballastless and ballast track bridges. The ballast abrasion occurs on the ballast track upon bridges more than soil roadbed because the track vibration occurs a lot in the ballast track upon bridges due to girder vibration when a train's weight is loaded onto track even though the identical ballast is used. The phenomena of mud pumping especially, which occurs when drainage is not properly secured for heavy rain, leads to the increase of maintenance work load and the decline of ride comfort. There are countermeasures such as ballast change, installation of cross-drainage for poor drainage, gutter establishment, ballast lifting methods, ballast mats and resilient sleepers laying for the mud pumping. The ballast thickness range in domestic railroad construction rule is uniformly set up according to the design speed of railroad and passing tonnage of train without considering field conditions which is considered in foreign railroad companies. The purpose of this study is to verify the effect of vibration decrease by measuring the acceleration, displacement and ride comfort of ballast track with the change of ballast thickness on the ballast track bridges and to suggest the optimal height of ballast on the Yocheon Bridge built for the test in Honam Line.

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Optimization of Ingredient for the Preparation of Asparagus cochinchinensis Makgeolli by Response Surface Methodology (반응 표면 분석을 이용한 천문동 첨가 막걸리 재료 혼합물의 최적화)

  • Kim, Ji Young;Park, Geum Soon
    • Journal of the East Asian Society of Dietary Life
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    • v.23 no.6
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    • pp.799-809
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    • 2013
  • This study was performed to determine the optimal composition of a makgeolli administered nuruk, water and Asparagus cochinchinensis. The experiment was designed base on BBD (box-behnken design), and an evaluation was carried out by means of RSM (response surface methodology), which included 15 experimental points with 3 replicates for the three independent variables nuruk, water and Asparagus cochinchinensis. The nuruk levels were tested in a range of 10~30 g, the water levels in a range 120~180% and Asparagus cochinchinensis was tested within a range of 2~6% by the weight of cooked-rice. Using the F-test, brix and appearance were expressed as a linear model, whereas the pH, acidity, DPPH radical scavenging, L-value, savory taste, taste, fresh aroma, after swallow and overall acceptability were expressed as a quadratic model. Increased amount of Asparagus cochinchinensis led to the reduction of the sensory scores for appearance, flavor, taste, texture and overall quality. The optimum formulation by numerical and graphical method were similar: nuruk 24.50 g, water 174.95% and Asparagus cochinchinensis 2.40%.

A Study on Neural Network Modeling of Injection Molding Process Using Taguchi Method (다구찌방법을 이용한 사출성형공정의 신경회로망 모델링에 관한 연구)

  • Choe, Gi-Heung;Yu, Byeong-Gil;Hong, Tae-Min;Lee, Gyeong-Don;Jang, Nak-Yeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.3
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    • pp.765-774
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    • 1996
  • Computer Integrated Manufacturing(CIM) requires models of manufacturing processes to be implemented on the computer. These models are typically used for determining optimal process control parameters or designing adaptive control systems. In spite of the progress made in the mechanistic modeling, however, empirical models derived from experimental data play a maior role in manufacturing process modeling. This paper describes the development of a meural metwork medel for injection molding. This paper describes the development of a nueral network model for injection molding process. The model uses the CAE analysis data based on Taguchi method. The developed model is, then, compared with the traditional polynomial regression model to assess the applicabilit in practice.

Robust motion control of a flexible micro-actuator using $H_{\infty}$ control method

  • Okugawa, Masayuki;Sasaki, Minoru;Fujisawa, Fumio
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10a
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    • pp.397-400
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    • 1996
  • In this paper, robust motion control of a flexible micro-actuator is presented. The actuator is made of a bimorph piezoelectric high-polymer material (PVDF). No mathematical model system can exactly model a physical system such a flexible micro-actuator. For this reason we must be aware of how modeling errors might adversely affect the performance of a control system for such a model. The H method addresses a wide range of the control problems, combining the frequency and time domain approaches. The design is an optimal one in the sense of minimization of the maximum of the closed-loop transfer function. It includes colored measurement and process noise. It also addresses the issues of robustness due to model uncertainties, and is applicable to the, flexible micro-actuator control problem. Therefore, we adopt the H control problem to the robust motion control of the flexible micro-actuator. Theoretical and experimental results demonstrate the satisfactory performance and the effectiveness of the designed controller. the effectiveness of the designed controller.

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Optimization of the Addition of Jinuni Beans to Chocolate Using the Response Surface Methodology (쥐눈이콩 첨가량을 달리한 초콜릿 제조 조건의 최적화)

  • Joo, Na-Mi;Kim, Bo-Ram;Pyo, Seo-Jin
    • Journal of the Korean Dietetic Association
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    • v.16 no.1
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    • pp.13-21
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    • 2010
  • The purpose of this study was to determine the optimal mixing conditions of different amounts of Jinuni beans and fresh cream for the preparation of Jinuni bean chocolate. An experiment was designed using the central composite design of the response surface, which required 10 experimental treatments including 2 replicates for the Jinuni bean and fresh cream. The compositional and functional properties of the treatments were measured and these values were applied to the mathematical model. A canonical form and perturbation plot showed the influence of each ingredient on the mixture products. The color value L (Lightness) decreased with an increase in the amount of added Jinuni bean but the color value a (redness) and color value b (yellowness) did not change. In addition, the hardness value increased with the addition of the Jinuni bean. The results of the sensory evaluation showed very significant differences in the values of the texture (p<0.01), taste (p<0.05), and overall quality (p<0.01). As a result, the optimum formulations as determined by the numerical and graphical methods were 27.98 g of Jinuni bean and 67.0 g of fresh cream.