• 제목/요약/키워드: oil hydraulic piston pump

검색결과 43건 처리시간 0.024초

Measurment of Fluid Film Thickness on The Valve Plate in Oil Hydraulic Axial Piston Pumps (Part II : Spherical Design Effects)

  • Kim Jong-Ki;Kim Hyoung-Eui;Lee Yong-Bum;Jung Jae-Youn;Oh Seok-Hyung
    • Journal of Mechanical Science and Technology
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    • 제19권2호
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    • pp.655-663
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    • 2005
  • Tribological characteristics in the sliding parts of oil hydraulic piston pumps are very important in increasing overall efficiency. In this study, the fluid film between the valve plate and the cylinder block was measured by using a gap sensor and the mercury-cell slip ring unit under real working conditions. To investigate the effect of the valve shape, we designed three valve plates each having a different shape. One of the valve plates was without bearing pad, another valve plate had bearing pad and the last valve plate was a spherical valve plate. It was noted that these three valve plates observed different aspects of the fluid film characteristics between the cylinder block and the valve plate. The leakage flow rates and the shaft torque were also investigated in order to clarify the performance difference between these three types of valve plates. From the results of this study, we found that the spherical valve plate estimated good fluid film patterns and good performance more than the other valve plates in oil hydraulic axial piston pumps.

유압 피스톤 펌프의 폐입 구간에서의 압력 변동 특성 (Pressure Variation Characteristics at Trapping Region in Oil Hydraulic Piston Pumps)

  • 곽재련;오석형;정재연
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2003년도 학술대회지
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    • pp.329-334
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    • 2003
  • Design of pre-compression region(trapping region) of the valve plate is an important element to minimize the pressure fluctuation in a cylinder and in discharge process, and pump noise. In this study, we tried to prove what the characteristics of the oil hydraulic pump would be according to the angle of the trapping region. Three kinds of asymmetrical valve plates were used. As a result, we found that by designing the trapping region, the slope of the pressure rise in the cylinder port from low-pressure suction region to high-pressure discharge region is relaxed and the pressure fluctuation width and the discharge pressure pulsation are reduced. Therefore, because the pump gets smooth pressure fluctuation and low fluid Impact, the pump noise is reduce.

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로드형 피스톤의 왕복운동 저항력 측정실험 (Measuring Experiment of Resistance Force on a Reciprocating Motion of Rod Type Piston)

  • 함영복;박경민;김성동;최병오
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.486-489
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    • 2003
  • To reduce lateral force of traditional plunger type piston in the swash plate type hydraulic piston pumps and motors, we have proposed rod type piston with ball joint on both ends. We have studied the theoretical reaction force on two types of piston moving in the cylinder block bore. and made an experiment for the resistance force measurement on a reciprocating motion of plunger and rod type piston, changing the test condition such as swash plate angel and supply oil pressure and so on. As a result. a rod type piston has more smaller resistance force, about 29%. than a plunger type one.

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Fluid film measurements on the spherical valve plate in oil hydraulic axial piston pumps

  • Kim, J.K.;Jung, J.Y.
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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    • pp.381-382
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    • 2002
  • The Fluid film between the valve plate and the cylinder block was measured by use of a gap sensor and the mercury-cell slip ring unit under real working conditions. During the operating periods, experiments with discharge pressure, revolution speed, and valve geometry was carried out for the fluid film on the valve plate. To investigate the effect of the valve shape, we designed two valve plates each having a different shape; the first valve plate was a plane valve plate. while the second valve plate was a spherical valve plate. It was noted that these two valve plates observed different aspects of the fluid film characteristics between the cylinder block and the valve plate. The leakage flow rate and the shan torque were also investigated in order to clarify the difference between these two types of valve plates. From the results of this study. we found that the spherical valve plate estimated good fluid film patterns and performance more than the other valve plate in oil hydraulic axial piston pumps.

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유압 피스톤 펌프의 실린더 블록과 밸브 플레이트 사이의 유막 특성 (Fluid Film Characteristics between Cylinder Block and Valve Plates in Oil Hydraulic Piston Pumps)

  • 정재연;송규근;오석형;김종기
    • 유공압시스템학회논문집
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    • 제1권2호
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    • pp.8-14
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    • 2004
  • Abstract: In the oil hydraulic piston pumps the clearance between the valve plate and cylinder block plays an important role for volumetric and overall efficiency. Thus, adequate lubricational fluid film is needed for the interface. In this study, fluid film thickness is measured by a gap sensor and a slip ring under operational conditions to observe the behavior of the lubrication mechanism in detail. To investigate the effect according to the valve plate types in view of the fluid film, three different types were designed. Leakage flow rate and shaft torque were also measured to clarify the effect according to the valve plate types. A broad range of experiments were conducted to provide reasonable data on the effect of fluid film. In this experiments two main parameters were found, of which the one is the discharge pressure and the other is valve plate geometry. As a result, we found that the spherical valve plate could get more stable fluid film thickness, maintain good efficiency for high pressure range than the other types.

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Hydraulic Pumps Driven by Multilayered Piezoelectric Elements -Mathematical Model and Application to Brake Device -

  • Konishi, Katunobu;Ukida, Hiroyuki;Sawada, Koutarou
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1998년도 제13차 학술회의논문집
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    • pp.474-479
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    • 1998
  • In this paper, we present a mathematical model of the piezoelectric pump and its application to the automobile brake system. The piezoelectric pump consists of a multi-layered piezoelectric element a diaphragm, pumping values, resonant pipes and accumulators, and the maximum pumping power of 62W nab obtained in the previous experiments by using the piezoelectric element of 22mm diameter and 55.5mm length. A detailed mathematical model of the pump is derived here by considering the compressibility of the working oil, nonlinear characteristics of piezoelectric element, the time delay of pumping values' action and be on. The validity of the model is illustrated by comparing the experimental data and the simulation results. Using the mathematical model of the piezoelectric pump, a brake system for automobile disk brake is also simulated in this paper. The brake system consists of a piezoelectric pump as a power source, calipers and its piston to generate brake force, and a three position solenoid value to change the brake situation. It is shown that 15mm/sec of piston speed and 20kN of piston force are obtained by using the piezoelectric element of 33mm diameter and 55.5mm length.

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가변 용적형 사판식 피스톤 펌프의 회전 속도 조절에 의한 정압 제어 소비 동력 절감 (Reduction of Power Consumption for Constant Pressure Control of Variable Swash Plate-type Piston Pump by Varying the Pump Speed)

  • 김종혁;홍예선
    • 드라이브 ㆍ 컨트롤
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    • 제11권4호
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    • pp.53-60
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    • 2014
  • This paper proposes a control scheme to reduce the power consumption of a variable displacement swash-plate type piston pump supplying oil to a valve-controlled hydraulic cylinder at constant pressure. Whenever flow rate demand was absent, the swash plate angle and the pump speed were changed to the minimum values required to compensate for the internal leakage flow. In response to command signals, the pump speed was changed in proportion to the absolute mean value of the speed component for position commands. At the same time, a pressure regulator was activated to maintain constant system pressure by precisely adjusting the pump speed with the swash plate angle fixed at the maximum. The conventional system consisting of a pressure-compensated variable displacement type pump is driven at a constant speed of 1,800rpm. By comparison, computer simulation and experimental results showed that idling power at stand-by status could be reduced by up to 70% by reducing the pump speed from 1,800rpm to 300rpm and the swash plate angle to the minimum.

피스톤 형상이 유압 피스톤 펌프에 미치는 영향

  • 박태조;이정오
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1994년도 제19회 학술대회
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    • pp.42-48
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    • 1994
  • 고압하에서 고속으로 작동하는 유압 피스톤 펌프(hydraulic piston pump) 또는 모터(motor) 등의 유압기계(hydrostatic machine)에서 피스톤과 실린더 사이의 간극(clearance)을 흐르는 유압유(hydraulic oil)의 유동에 관한 연구는 이러한 유압기계의 피스톤부 설계에서 특히 중요하다. 본 연구에서는 원통형 피스톤이 원통부와 테이퍼가 진 부분으로 나누어져 있는 복합(composite)형상의 피스톤에 대한 이론해석을 수행하여 피스톤의 형상이 유압 피스톤 펌프의 윤활성능에 미치는 영향을 조사하고자 한다.

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액셜 피스톤 펌프내 유압유 유동에 대한 수치해석적 연구 (Numerical Study on Hydraulic Fluid Flows Within Axial Piston Pumps)

  • 정종현;김종기;서용권
    • 대한기계학회논문집B
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    • 제34권2호
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    • pp.129-136
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    • 2010
  • 액셜 피스톤 펌프는 유압시스템의 동력원으로 널리 사용되고 있으나, 펌프내의 유체유동에 관한 연구는 유체 압축성, 고속회전, 유량변화와 복잡한 형상 때문에 1차원 해석으로 수행되어졌다. 본 연구의 목표는 3차원 수치해석 방법을 이용하여 액셜 피스톤 펌프내의 유압유체 유동과 토출압 맥동의 생성과정을 이해하는 것이다. 시뮬레이션 모델의 수렴성 향상 및 강건성 확보를 위하여 밸브 플레이트 주위의 격자계는 육면체 격자로 구성하였다. 또한, 수치해석시 필요한 오일의 밀도와 압력의 관계는 실험식을 적용하였다. 3차원 수치해석의 결과는 실험결과와 비교적 잘 일치하였다.

정압력원을 이용한 에너지 절감 유압 시스템에 관한 연구 (A Study on the Energy Saving Hydraulic System Using Constant Pressure System)

  • 조용래;윤종일;윤주현;이민수;조우근;윤홍수;안경관
    • 유공압시스템학회논문집
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    • 제4권1호
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    • pp.7-12
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    • 2007
  • It is strongly requested to reduce fuel consumption because of high oil price and exhaust gases of road vehicles for environmental preservation. To solve these problems, several types of hybrid vehicles have been developed. Among them, flywheel hybrid vehicle using variable displacement pump/motor was already proposed as one of the feasible hybrid systems in place of hybrid vehicle by the conventional storage battery. The proposed flywheel hybrid vehicle is to keep constant pressure of high pressure line by the control of swash plate angle of flywheel pump/motor as pressure compensator. The efficiency of the overall system depends severely on the efficiency of hydraulic pump/motor in the energy saving hydraulic control system by simulation. According to the control methods of swash plate angle of piston pump/motor, there remain several problems to be solved. In this paper, experimental setup for energy saving is fabricated and the efficiency of energy saving is investigated by experiments with respect to various experimental conditions.

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