• Title/Summary/Keyword: nylon 4

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Synthesis and Characterization of Very High Molecular Weight Nylon 4 and Nylon 4/6 Copolymers (매우 높은 분자량을 갖는 Nylon 4 및 Nylon 4/6 공중합체의 합성 및 그 특성 분석)

  • Kim, Nam Cheol;Kim, Ji-Heung;Nam, Sung Woo;Jeon, Boong Soo;Yoo, Young-Tai;Kim, Young Jun
    • Polymer(Korea)
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    • v.37 no.2
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    • pp.211-217
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    • 2013
  • Potassium tert-butoxide (t-BuOK) with $CO_2$ or benzoyl chloride (BzC) as a polymerization initiator system was used with crown ether or TMAC as catalyst to synthesize very high molecular weight nylon 4 homo- and copolymers by anionic ring opening polymerization. Effect of different amounts of catalyst, crown ether and TMAC on the polymerization was studied in terms of intrinsic viscosity, yield and thermal properties. By adding crown ether or TMAC, polymers with very higher intrinsic viscosity values were obtained in a high yield. It was possible to synthesize nylon 4 homopolymer with such a high intrinsic viscosity value of 6.36 dL/g. Crown ether was found to be more efficient in terms of intrinsic viscosity and polymer yields than TMAC. Thermal analysis confirmed that molecular weight effect on the thermal properties of both nylon 4 and nylon 4 copolymer was marginal.

Dyeing Properties of Nylon 4 Copolymer fiber (Nylon 4 공중합 섬유의 염색성에 관한 연구)

  • Yoon, Seok-Han;Kwak, Dong-Sup;Cho, Hyun-Hok
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2012.03a
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    • pp.14-14
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    • 2012
  • Nylon 6 섬유는 우수한 기계적 물성과(강성, 탄성회복률 등) 염색성 등의 장점을 가지고 있어 의류용 등의 다양한 용도로 활용되어 왔다. Nylon 6 섬유를 포함한 대부분의 합성섬유는 천연섬유인 cotton 대비 흡수성이 낮고, cotton은 흡수성은 탁월하나 수분 건조속도가 매우 느리고 가격이 고가(약 10$/kg)여서 이를 대체할 새로운 고쾌적성 의류용 nylon 합성섬유의 개발이 시도되고 있다. 1953년 최초로 합성이 보고된 nylon 4는 구조상 소수성 탄소수가 적으며 친수성 아마이드기가 상대적으로 많아 흡수성과 속건성이 탁월한 이점을 가짐으로써 면을 대체할 수 있는 꿈의 합성섬유로 인식되었다. 1980년대 Chevron Research사를 중심으로 활발한 사업화 연구가 진행되었지만, 녹는점 $265^{\circ}C$) 대비 낮은 열분해온도($260^{\circ}C$) 특성으로 방사가공 시 내열성 문제를 극복하지 못해 아직까지 상업화에 이르지는 못하고 있다. 최근, 일본 산업기술종합연구소(AIST)를 중심으로 다시 바이오매스 유래 nylon 4의 개발이 시도됨에 따라 의류용 용도전개에 있어 가격 경쟁력을 갖춘 획기적인 소재 전환이 기대되고 있으며, 이로 인해 nylon 4 중합 연구가 다시 전 세계적 주목을 받기 시작하였다. 국내에서도 최근 nylon 4의 방사 내열성을 극복하고 기능성 부여가 가능한 nylon 4 공중합물에 대한 대체 연구가 본격적으로 진행 중에 있다. 본 연구에서는 현재 국내에서 진행 중인 nylon 4 공중합 섬유의 연구동향과 함께 nylon 6 대비 물성 및 염색특성 차이를 비교함으로써 향후 산업화에 기초 자료로 활용하고자 한다.

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Crystal structure and thermal properties of solution crystallized nylon 4,6 (용액 결정성장하의 Nylon 4,6 의 결정구조 및 열적성질)

  • 김연철;홍성권
    • Proceedings of the Materials Research Society of Korea Conference
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    • 1993.05a
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    • pp.99-100
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    • 1993
  • Calorimetric (D.S.C) studies were carried out on the nylon 4,6 single crystals grown from 1,4-butanediol solution at various crystallisation temperatures, based on the assessment of the lamellar thickness by small angle x-ray scattering. Samples were annealed mainly ot get rid of residual solvents inside the crystals. The effect of annealing on the crystal perfection is inferred from the measured thermal properties of the crystals. Accordig to the scanning rates less than 80 K/min., D. S C. melting peaks indicate that changes in the internal morphology of nylon 4,6 crystals preapred at different crystallisation temeratures yield a thermodynamic melting temperature. Tm, of 319 $^{\circ}C$, for the infinitely extended crystal thickness (1/ι). The obtained heat of fusion value for the inginite crystal thickness, Ho, was 270 J/g from the plot of measured feat of fusion ($\Delta$Hm) vs. reciprocal crystal thickness (1/ι). based on these values, the fold surface energy, $\delta$e. of 65.4 erg/$\textrm{cm}^2$ was obtained from Hoffman-Waeeks equation. The thermodynamic melting temperature and heat of fusion of the infinite crystal thickness for the solution grow nylon 4,6 single crystals are found to be higher than of the reported corresponding solution grown nylon 6,6 single crystals. pbtained crystallinity from D. S. C measurements ranges from 40 to 50 %, which is close to the reported yalue for the nylon 6,6 single ctystals but lower than we expected.

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Alkaline Dissolution and Dyeing Properties of Sea-island Type Ultrafine Nylon Fiber (해도형 초극세 나일론 섬유의 알칼리 용출 및 염색성)

  • Lee, Hae-Jung;Lee, Hyo-Young;Park, Eun-Ji;Choi, Yeon-Ji;Kim, Sund-Dong
    • Textile Coloration and Finishing
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    • v.22 no.4
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    • pp.325-331
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    • 2010
  • The alkaline dissolution behavior of sea-island type ultrafine nylon fiber were dependent on the concentration of NaOH and treatment time, and the most appropriate condition for alkaline dissolution was to treat with 20g/l NaOH for 30 min at $80^{\circ}C$. The dyeing properties of sea-island type ultrafine nylon fiber and regular nylon fiber were examined with 3 different types of acid dyes in this study. The dye uptakes of ultrafine nylon fiber were higher than regular nylon fiber because of large surface area per unit mass, which increased as the dye bath pH decreased. The dyeing rates on ultrafine nylon fiber were faster and dye exhaustions were higher than regular nylon fiber, however color strength and rating of wash fastness were lower. It was also found that levelling type acid dye showed fast dyeing rate on both nylon fibers than metal-complex and milling type acid dyes.

Preparation of Nylon Elastomer and Its Application in the Electrospinning Process (나이론탄성체 제조와 전기방사응용)

  • Park, Jun-Seo;Ketpang, Kriangsak
    • Elastomers and Composites
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    • v.44 no.3
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    • pp.274-281
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    • 2009
  • Nylon 6 and nylon elastomer were prepared by anionic polymerization route. Nylon elastomers, composed of hard segment of polyamide(PA) and soft segment of polyether(PE), were synthesized by use of TDI terminated polyol with caprolactam. The morphology of the electrospun webs of nylon and nylon elastomers, observed by FE-SEM, showed that the porous electrospun web was composed of nanofibers, whose diameter were in the range of 100 to 180 nm. Their behavior of melting and crystallization and the chemical structure of nylon elastomers were investigated by DSC and ATR FT-IR. Result of tensile testing indicated that nylon has higher tensile strength and lower elongation than nylon elastomers. Atmospheric plasma(APP) with $O_2$ and $N_2$ as reactive gas modified the surface of electrospun nylon and electrospun nylon elastomers allowing them higher hydrophilicity, while APP with $CH_4$ as reactive gas modified the surface of polymers allowing higher hydrophobicity.

Dyeing Properties and Ultraviolet-cut Ability of Silk and Nylon Fabrics Dyed with Rhus verniciflua Extracts (옻나무 추출액에 의한 견직물, 나일론 직물의 염색성과 자외선 차단성)

  • Choi, In-Ryu
    • The Research Journal of the Costume Culture
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    • v.16 no.1
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    • pp.158-165
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    • 2008
  • The purpose of this study was to investigate the dyeing property and ultraviolet-cut ability on silk 100% and nylon 100% fabrics dyed with Rhus verniciflua extracts. This study was investigated K/S values, surface color, washing fastness, dry cleaning fastness and ultraviolet-cut ability of the silk and nylon fabrics dyed with Rhus verniciflua extracts under the various dyeing conditions. As mordanting were used Tin(II) Chloride dihydrate $(SnCl_2{\cdot}2H_2O)$, Copper(II) sulfate pentahydrate$(CuSO_5{\cdot}5H_2O)$, Iron(II)Chloride$(FeC_2{\cdot}4H_2O)$. pH was adjusted by sodium carbonate$(Na_2CO_3)$ and formic acid(HCOOH). The optimum dyeing temperature, dyeing time, and pH of the silk fabrics dyed with Rhus verniciflua extracts were $90^{\circ}C$, 100min, and in the nylon fabrics were $90^{\circ}C$, 45min. It were colored(munsell value) 6.4Y 7.5/4.1 in the silk fabrics and colored 4.3Y 6.6/5.9 in the nylon fabrics dyed with Rhus verniciflua extracts. Washing fastness and dry-cleaning fastness in the silk and nylon fabrics dyed with mordanting agent improved in $4{\sim}5$ grade. UV-A test showed that nylon fabrics a high rate of 92% with Rhus verniciflua extracts.

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Effect of Filler Size on the Thermal Diffusivity of Nylon 66/SiC Composites (필러 크기가 Nylon 66/SiC 복합재료의 열확산도에 미치는 영향)

  • Kim, Sung-Ryong
    • Journal of Adhesion and Interface
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    • v.15 no.4
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    • pp.169-173
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    • 2014
  • The effect of filler sizes on the thermal diffusivity of Nylon 66/SiC composites was investigated. By loading 60 vol% of SiC fillers on Nylon 66, the thermal diffusivity of the composites increased more than 10 times than that of unfilled Nylon 66 and the thermal diffusivity of composites with filler sizes of $24{\mu}m$ and $76{\mu}m$ increased to $2.2{\times}10^{-2}cm^2/sec$ and $1.75{\times}10^{-2}cm^2/sec$, respectively. It is speculated that the smaller filler size ($24{\mu}m$) of SiC is more favorable for the formation of thermal conductive path that the larger size ($76{\mu}m$) of filler composites. The thermal diffusivity of Nylon 46/SiC 400 (60 vol%) composites was $1.61{\times}10^{-2}cm^2/sec$ that was lower than that of Nylon 66/SiC (60 vol%) composites.

Studies on the Synthesis of Bisphenol Sulfonate Polymers and Their Staining Resist Effect in the Dyeing of Nylon/cotton Union (I) (Bisphenol sulfone산계 고분자의 합성 및 나일론 오염방지성에 관한 연구 (I))

  • 최영주;송승종;윤남식
    • Textile Coloration and Finishing
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    • v.12 no.4
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    • pp.256-263
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    • 2000
  • A series of poly[3-methylene-3'-methylenesodiumbisulfite-bis(4-hydroxyphenyl) sulfone] (PMSBPS) was synthesized by the reaction of bis-(4-hydroxyphenyl)sulfone(BPS), formalin, and formaldehyde sodium bisulfite(FSB), and their effect on the staining of direct dye on nylon in the dyeing of nylon/cotton union fabric was investigated. PMSBPSes have good staining resist effect on nylon in the dyeing of nylon/cotton union. Prolonged reacting time between BPS and formalin is effective in improving the staining resist of final PMSBPS. Too many sulfonic acid groups than necessary in the PMSBPS increase the staining of nylon, presumably by increasing the solubility of PMSBPS. Staining resist effect of PMSBPS was evident in the measurement of color diffence of dyed goods.

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Study on the Preparation and Properties of 1-Step Twisted NylonYarns (1-Step 연사공정 적용 나일론 연사물의 제조 및 특성 연구)

  • Lee, Jun Young;Jeon, Jae Woo;Park, Dong Kyu;Seo, Young Ho;Im, Young Min;Oh, Tae Hwan
    • Textile Coloration and Finishing
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    • v.31 no.4
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    • pp.332-340
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    • 2019
  • Due to the change in lifestyle, new sensible materials for sportswear and outdoor are needed. This study is conducted in order to obtain the data for sensible materials through nylon twist process. 1-step nylon twisting machine was used to set the optimum twist process. DSC measurements of twisted nylon yarn showed crystallization temperatures around 170℃ and melting temperatures around 220℃. Nylon 40D/13F DTY and Nylon 50D/48F DTY showed optimal results at 160℃, 1,500 T/M(Turns per meter), and Nylon 70D/68F DTY at 160℃, 1,200 T/M(Turns per meter) after 1-step twist process. Also, Nylon 40D/13F DTY was confirmed to have inter-layer property deviation of ±5 percent.

The Study on the Properties of Polypropylene/Nylon6 with Various Compatibilizers (Polypropylene/Nylon6 블렌드에서 이종의 상용화제에 따른 물성연구)

  • Kim, H.C.;Lee, K.Y.;Kim, H.I.
    • Applied Chemistry for Engineering
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    • v.10 no.4
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    • pp.497-501
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    • 1999
  • The changes of properties were studied for the polypropylene(PP)/Nylon6 blends containing different kinds of compatibilizer made by either reactive extrusion of solution reaction. The compatibilizers were PP grafted with maleic anhydride (MAH) made by reactive extrusion and solution reaction. The grafted MAH contents were 0.3 wt %, and 2.7 wt %, respectively. The composition of the PP/nylon6 blend was fixed at 75/25 by weight. Blending was carried out with twin-screw extruder (L/D=30, ${\psi}=30$) at 300 rpm. As the content of PP-g-MAH was increased, the crystallization peak of Nylon6 decreased gradually then finally disappeared. Disappearance of crystallization peak of Nylon6 was mostly affected by grafted MAH content rather than the preparation method and the amount of compatibilizer. The portion of Nylon6 that could not crystallize in its normal crystallization temperature crystallized together with PP at the crystallization temperature of PP. So called concurrent crystallization was observed. Meanwhile two more peaks were observed during heating cycle. One was exothermic peak at $193^{\circ}C$ near to crystallization temperature of Nylon6, the other was endothermic peak at $215^{\circ}C$ that was $5^{\circ}C$ lower than normal endothermic peak of Nylon6. To analyze the peaks, nylon6 was annealed in the differential scanning calorimeter. As a result, the peak at $193^{\circ}C$ was crystallization peak of imperfect crystalline of Nylon6 and the other peak at $215^{\circ}C$ was melting peak of imperfect crystalline of nylon6.

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