• Title/Summary/Keyword: nondestructive thickness measurement

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Ultrasonic Measurement of Interfacial Layer Thickness of Sub-Quarter-Wavelength

  • Kim, No-Hyu;Lee, Sang-Soon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.6
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    • pp.577-582
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    • 2003
  • This paper describes a new technique for thickness measurement of a very thin layer less than one-quarter of the wavelength of ultrasonic wave used in the ultrasonic pulse-echo measurements. The technique determines the thickness of a thin layer in a tapered medium from constructive interference of multiple reflection waves. The interference characteristics are derived and investigated in theoretical and experimental approaches. Modified total reflection wave g(t) defined as difference between total and first reflection waves increases in amplitude as the interfacial layer thickness decreases down to zero. A layer thickness less than one-tenth of the ultrasonic wavelength is measured using the maximum amplitude of g(t) with a good accuracy and sensitivity. The method also requires no inversion process to extract the thickness information from the waveforms of reflected waves, so that it makes possible to have the on-line thickness measurement of a thin layer such as a lubricating oil film in thrust bearings and journal bearings during manufacturing process.

A Study on the Thickness Measurement of Thin Film by Ultrasonic Wave (초음파(超音波)를 이용(利用)한 박막(薄膜)두께 측정(測定)에 관(關)한 연구(硏究))

  • Han, Eung-Kyo;Lee, Jae-Joon;Kim, Jae-Yeol
    • Journal of the Korean Society for Nondestructive Testing
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    • v.7 no.2
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    • pp.27-34
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    • 1988
  • Recently, it is gradually raised necessity that thickness of thin film is measured accurately and managed in industrial circles and medical world. In this study, regarding to the thickness of film which is in opaque object and is beyond distance resolution capacity, thickness measurement was done by MEM-cepstrum analysis of received ultrasonic wave. In measurement results, film thickness which is beyond distance resolution capacity was measured accurately. And within thickness range that don't exist interference, thickness measurement by MEM-ceptrum analysis was impossible.

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Development of Wall-Thinning Evaluation Procedure for Nuclear Power Plant Piping-Part 1: Quantification of Thickness Measurement Deviation

  • Yun, Hun;Moon, Seung-Jae;Oh, Young-Jin
    • Nuclear Engineering and Technology
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    • v.48 no.3
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    • pp.820-830
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    • 2016
  • Pipe wall thinning by flow-accelerated corrosion and various types of erosion is a significant and costly damage phenomenon in secondary piping systems of nuclear power plants (NPPs). Most NPPs have management programs to ensure pipe integrity due to wall thinning that includes periodic measurements for pipe wall thicknesses using nondestructive evaluation techniques. Numerous measurements using ultrasonic tests (UTs; one of the nondestructive evaluation technologies) have been performed during scheduled outages in NPPs. Using the thickness measurement data, wall thinning rates of each component are determined conservatively according to several evaluation methods developed by the United States Electric Power Research Institute. However, little is known about the conservativeness or reliability of the evaluation methods because of a lack of understanding of the measurement error. In this study, quantitative models for UT thickness measurement deviations of nuclear pipes and fittings were developed as the first step for establishing an optimized thinning evaluation procedure considering measurement error. In order to understand the characteristics of UT thickness measurement errors of nuclear pipes and fittings, round robin test results, which were obtained by previous researchers under laboratory conditions, were analyzed. Then, based on a large dataset of actual plant data from four NPPs, a quantitative model for UT thickness measurement deviation is proposed for plant conditions.

A Study on the Determination of Concrete Thickness and Effective Measurement Area using Radar (레이더를 이용한 콘크리트의 두께 측정과 유효 측정범위 설정에 관한 연구)

  • Rhim, Hong-Chul;Lee, Ji-Hoon;Son, Byung-Oh
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.4
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    • pp.296-304
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    • 2000
  • Radar is becoming a popular tool for condition assessment of concrete structures. The advancement of radar method to concrete structures requires a systematic approach, which incorporates the fundamentals of radar theory and the characteristics of concrete as a material with electromagnetic properties. The research work presented in this paper deals with the establishment of effective measurement area for radar measurements, the determination of concrete thickness using radar, and the calculation of the dielectric constant of concrete from radar measurements. As results, formulas have been suggested to determine optimum measurement area for concrete, using radar and concrete thickness has been successfully identified for specimens used in this work. In the experiments, five concrete specimens which have the dimensions of 900mm (length) $\times$ 600mm (width) with thickness variation from 50mm to 250mm are used.

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Measurement of Infinitesimal Delaminaton Thickness by Echo Amplitude of Ultrasonic Wave (초음파의 에코 높이를 이용한 미소(微小) 박리(剝離) 두께 측정에 관한 연구)

  • Han, E.K.;Jang, K.Y.;Hwang, B.I.;Lee, B.S.;Park, I.G.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.13 no.1
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    • pp.21-28
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    • 1993
  • If the infinitesimal delamination exists and the two waves can hardly be distinguished from each other on account of being much closer, we cannot measure the thickness of delamination by the time difference method. On this study, we calculated the thickness of infinitesimal delamination model by means of measuring echo height due to the deflection of material particles and utilized Newton Ring for optical measurement as a delamination model. From the result of Newton Ring expressed in the delamination model, we can calculate the infinitesimal delamination thickness up to $0.2{\sim}0.3{\mu}m$ due to the difference of acoustic impedance by the ratio of the echo height to the total reflection.

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Computer Simulation of Multiple Reflection Waves for Thickness Measurement by Ultrasonic Spectroscopy (초음파 Spectroscopy에 의한 두께측정을 위한 다중반사파의 시뮬레이션)

  • Park, I.G.;Han, E.K.;Choi, M.Y.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.12 no.1
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    • pp.9-15
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    • 1992
  • Ultrasonic spectroscopy is likely to become a very powerful NDE method for detection of microfects and thickness measurement of thin film below the limit of ultrasonic distance resolution in the opaque materials, provides a useful information that cannot be obtained by a conventional ultrasonic measuring system. In this paper, we considered a thin film below the limit of ultrasonic distance resolution sandwitched between two substances as acoustical analysis model, demonstrated the usefulness of ultrasonic spectroscopic analysis technique using information of ultrasonic frequency for measurements of thin film thickness, regardless of interference phenomenon and phase reversion of ultrasonic waveform. By using frequency intervals(${\triangle}f$) of periodic minima from the ratio of reference power spectrum of reflective waveform obtained a sample to power spectrum of multiple reflective waves obtained interference phenomenon caused by ultrasonic waves reflected at the upper and lower surfaces of a thin layer, can measured even dimensions of interest are smaller than the ultrasonic wave length with simplicity and accuracy.

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Application of Modeling of Electromagnetic Wave Propagation for Thickness Determination Using Finite Difference-Time Domain (유한차분 시간영역법을 이용한 콘크리트 두께측정 전자파 모델링의 적용)

  • 임홍철;남국광
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.15 no.2
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    • pp.341-349
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    • 2002
  • The radar method is becoming one of the major nondestructive testing(NDT) techniques lot concrete structures. Numerical modeling of electromagnetic wane is needed to analyze radar measurement results. Finite difference-time domain(FD-TD) method can be used to simulate electromagnetic wave propagation through concrete specimens. Five concrete specimens with different thickness are modeled in 3-dimension. Radar modeling results compare measurement results to find backface of the concrete specimens and measure thickness of the concrete specimens.

Thermal Behavior Variations in Coating Thickness Using Pulse Phase Thermography

  • Ranjit, Shrestha;Chung, Yoonjae;Kim, Wontae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.4
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    • pp.259-265
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    • 2016
  • This paper presents a study on the use of pulsed phase thermography in the measurement of thermal barrier coating thickness with a numerical simulation. A multilayer heat transfer model was ussed to analyze the surface temperature response acquired from one-sided pulsed thermal imaging. The test sample comprised four layers: the metal substrate, bond coat, thermally grown oxide and the top coat. The finite element software, ANSYS, was used to model and predict the temperature distribution in the test sample under an imposed heat flux on the exterior of the TBC. The phase image was computed with the use of the software MATLAB and Thermofit Pro using a Fourier transform. The relationship between the coating thickness and the corresponding phase angle was then established with the coating thickness being expressed as a function of the phase angle. The method is successfully applied to measure the coating thickness that varied from 0.25 mm to 1.5 mm.

Simultaneous Measurement of Ultrasonic Velocity and Thickness of Isotropic and Homogeneous Solids Using Two Transducers (두개의 탐촉자를 사용한 등방성 균일 고체의 초음파 속도 및 두께 동시 측정법)

  • Lee, Jeong-Ki;Kwon, Jin-O;Kim, Young-H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.19 no.5
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    • pp.363-368
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    • 1999
  • Ultrasonic pulse-echo methods measuring the transit time through specimens have been widely used in determination of ultrasonic velocity and thickness of specimens. Usually, to determine the velocity of the ultrasonic. the transit time of the ultrasonic pulse through specimen is measured by using the ultrasonic measuring equipment such as the oscilloscope including ultrasonic pulser/receiver and the thickness of the specimen is measured by using the length measuring instrument such as micrometer or vernier calipers etc., i. e. each parameter is measured by using each measuring method. In the case of the measuring the thickness of a specimen by using the ultrasonics. the ultrasonic equipments, which measure the thickness, such as the ultrasonic thickness gauge must be calibrated by using the reference block of which the ultrasonic velocity is known beforehand. In the present work, we proposed a new method for simultaneous measurement of ultrasonic velocity and thickness without reference blocks. Experimental results for several specimens show that proposed method have good agreements with those by traditional ultrasonic method.

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Material Characterization of Weld-Zone Using Poisson's Ratio Distribution

  • Park, Jin-Ha;Kim, Young-H.;Lee, Seung-S.;Kim, Young-Gil
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.6
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    • pp.586-590
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    • 2009
  • Poisson's ratio, one of elastic constants of elastic solids, has not attracted attention due to its narrow range and difficult measurement. Transverse wave velocity as well as longitudinal wave velocity should be measured for nondestructive measurement of Poisson's ratio. Rigid couplants for transverse wave is one of obstacle for scanning over specimen. In the present work, a novel measurement of Poisson's ratio distribution was applied. Immersion method was employed for the scanning over the specimen. Echo signals of normal beam longitudinal wave were collected, and transverse wave modes generated by mode conversion were identified. From transit time of longitudinal and transverse waves, Poisson's ratio was determined without the information of specimen thickness. Poisson's ratio distribution of the carbon steel weldment was mapped. Heat affected zone of the weldment was clearly distinguished from base and filler metals.