• Title/Summary/Keyword: nondestructive material evaluation

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Research for Ultrasonic Transducer Manufacturing and Evaluation Technique (초음파탐촉자(超音波探觸子) 제작(製作) 및 평가기술(評價技術)에 관한 연구(硏究))

  • Yoon, K.S.;Huh, H.;Park, D.Y.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.7 no.1
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    • pp.18-31
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    • 1987
  • For the purpose of domestic production of ultrasonic transducer, experiments on material selection for backing and matching layer, and electrical impedance matching between transducer and equipment were performed. The characteristics of manufactured transducers with experimental results were analyzed and compared with foreign products. Through the evaluation of the transducers manufactured and the comparision with foreign products, it is confirmed that the transducers manufactured show the good performance characteristics and efficiency.

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Using Lamb Waves to Monitor Moisture Absorption in Thermally Fatigued Composite Laminates

  • Lee, Jaesun;Cho, Younho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.3
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    • pp.175-180
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    • 2016
  • Nondestructive evaluation for material health monitoring is important in aerospace industries. Composite laminates are exposed to heat cyclic loading and humid environment depending on flight conditions. Cyclic heat loading and moisture absorption may lead to material degradation such as matrix breaking, debonding, and delamination. In this paper, the moisture absorption ratio was investigated by measuring the Lamb wave velocity. The composite laminates were manufactured and subjected to different thermal aging cycles and moisture absorption. For various conditions of these cycles, not only changes in weight and also ultrasonic wave velocity were measured, and the Lamb wave velocity at various levels of moisture on a carbon-epoxy plate was investigated. Results from the experiment show a linear correlation between moisture absorption ratio and Lamb wave velocity at different thermal fatigue stages. The presented method can be applied as an alternative solution in the online monitoring of composite laminate moisture levels in commercial flights.

Nondestructive Evaluation Technology and Reliability of Products

  • Lee, Joon-Hyun;Lee, Seung-Suck
    • Proceedings of the Korean Reliability Society Conference
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    • 2001.06a
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    • pp.235-238
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    • 2001
  • It is well known that the reliability of materials of mechanical products is becoming more and more important not only for assurance of quality, but for international competition of products. In order to assure the reliability of materials or mechanical products nondestructive evaluation (NDE) techniques are playing more important roles. The existence of Internal defects in materials or mechanical parts is served as crack initiation site during the various loading condition. Historically, nondestructive evaluation (NDE) technique has been used almost exclusively for detecting microscopic discontinuities In materials or mechanical parts after they have been in service to expand the role of the NDE to include all aspects of materials production and application. Research efforts are being directed at developing and perfecting NDE techniques capable of monitoring (1) materials production processes (2) material integrity following transport, storage and fabrication and (3) the amount and rate of degradation during service. In addition, efforts are underway to develop technique capable of quantitative discontinuity sizing, permitting determination of response using fracture mechanics analysis, as well as techniques for quantitative materials characterization to replace the qualitative techniques used in the past. In this paper, the important role of NDE technology for reliability assurance of materials/mechanical parts is introduced.

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Nondestructive Bending Strength Evaluation of Ceramics Made from Miscanthus sinensis var. purpurascens Particle Boards - Effect of Resin Impregnation Ratio -

  • Byeon, Hee-Seop;Won, Kyung-Rok;Oh, Seung-Won
    • Journal of the Korean Wood Science and Technology
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    • v.42 no.2
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    • pp.130-137
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    • 2014
  • Nondestructive evaluation (NDE) method by using a resonance frequency mode was carried out for ceramics made from particle boards with different phenol resin impregnation ratios (30, 40, 50, 60%) at carbonizing temperature of $800^{\circ}C$. The material for ceramics was Miscanthus sinensis var. purpurascens board. Dynamic modulus of elasticity increased with increasing impregnation ratio. There was a close relationship of dynamic modulus of elasticity and static bending modulus of elasticity to modulus of rupture (MOR). However, the result indicated that correlation coefficient is higher in dynamic modulus of elasticity to MOR than that in static modulus of elasticity to MOR. Therefore, the dynamic modulus of elasticity using resonance frequency by free vibration mode is more useful as a nondestructive evaluation method for predicting the MOR of ceramics made from Miscanthus sinensis var. purpurascens particle boards by different phenol resin impregnation ratios.

Nondestructive Evaluation of the Characteristics of Degraded Materials Using Backward Radiated Ultrasound

  • Sung D. Kwon;Sung J. Song;Dong H. Bae;Lee, Young Z.
    • Journal of Mechanical Science and Technology
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    • v.16 no.9
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    • pp.1084-1092
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    • 2002
  • The frequency dependency of Rayleigh surface wave is investigated indirectly by measuring the angular dependency of the backward radiation of the incident ultrasonic wave in two kinds of degraded specimens by scuffing or corrosion. Then, the frequency dependency is compared with the residual stress distribution or the corrosion-fatigue characteristics for the scuffed or corroded specimens, respectively. The width of the backward radiation profile increases with the increase of the variation in residual stress distribution for the scuffed specimens. In the corroded specimens, the profile width decreases with the increase of the effective aging layer thickness and is inversely proportional to the exponent, m, in the Paris' law that can predict the crack size increase due to fatigue. The result observed in this study demonstrates high potential of backward radiated ultrasound as a tool for nondestructive evaluation of subsurface gradient of material degradation generated by scuffing or corrosion.

Fundamental Study on Degradation Evaluation of Marine Diesel Engine Exhaust Valve by Time-frequency Analysis Method (II) (시간-주파수 해석법을 이용한 선박용 디젤엔진 배기밸브의 열화도 평가에 관한 기초적 연구 (II))

  • 김현수;심규현;안석환;남기우
    • Journal of Ocean Engineering and Technology
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    • v.14 no.4
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    • pp.68-72
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    • 2000
  • The ultrasonic method, which is well known as nondestructive test method, is widely used to evaluate the material damage due to degradation. However, this method is just used for measuring the crack size and the thickness loss of the tube. The purpose of this study is to investigate the application of the ultrasonic technique for the evaluation of marine diesel engine exhaust valve and to suggest the correlation between the ultrasonic characteristics and valve degradation. From the evaluation of the results obtained, the technique of using the ultrasonic property was founds to be a efficient method to degree of marine diesel engine exhaust valve by nondestructive test.

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Application of Nondestructive Technique on Hydrogen Charging Times of Stainless Steel 304L (스테인리스 304L강의 수소장입시간에 대한 비파괴기법 적용)

  • Lee, Jin-Kyung;Hwang, Seung-Kuk;Lee, Sang-Pill;Bae, Dong-Su;Son, Young-Seok
    • Journal of Power System Engineering
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    • v.19 no.5
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    • pp.60-66
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    • 2015
  • Embrittlement of material by hydrogen charging should be cleared for safety of storage vessel of hydrogen and components deal with hydrogen. A stainless steel is generally used as materials for hydrogen transportation and storage, and it has a big advantage of corrosion resistance due to nickel component in material. In this study, microscopic damage behavior of stainless steel according to the hydrogen charging time using nondestructive evaluation was studied. The surface of stainless steel became more brittle as the hydrogen charging time increased. The parameters of nondestructive evaluation were also changed with the embrittlement of stainless steel surface by hydrogen charging. Ultrasonic test, which is the most generalized nondestructive technique, was applied to evaluate the relationship between the ultrasonic wave and mechanical properties of stainless steel by hydrogen charging. The attenuation coefficient of ultrasonic wave was increased with hydrogen charging time because of surface embrittlement of stainless steel. In addition, acoustic emission test was also used to study the dynamic behavior of stainless steel experienced hydrogen charging. AE event at the hydrogen charged specimen was obviously decreased at the plastic zone of stress-strain curves, while the number of event for the specimen of hydrogen free was dramatically generated when compared with the specimens underwent hydrogen charging.

Development of Wall-Thinning Evaluation Procedure for Nuclear Power Plant Piping-Part 1: Quantification of Thickness Measurement Deviation

  • Yun, Hun;Moon, Seung-Jae;Oh, Young-Jin
    • Nuclear Engineering and Technology
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    • v.48 no.3
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    • pp.820-830
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    • 2016
  • Pipe wall thinning by flow-accelerated corrosion and various types of erosion is a significant and costly damage phenomenon in secondary piping systems of nuclear power plants (NPPs). Most NPPs have management programs to ensure pipe integrity due to wall thinning that includes periodic measurements for pipe wall thicknesses using nondestructive evaluation techniques. Numerous measurements using ultrasonic tests (UTs; one of the nondestructive evaluation technologies) have been performed during scheduled outages in NPPs. Using the thickness measurement data, wall thinning rates of each component are determined conservatively according to several evaluation methods developed by the United States Electric Power Research Institute. However, little is known about the conservativeness or reliability of the evaluation methods because of a lack of understanding of the measurement error. In this study, quantitative models for UT thickness measurement deviations of nuclear pipes and fittings were developed as the first step for establishing an optimized thinning evaluation procedure considering measurement error. In order to understand the characteristics of UT thickness measurement errors of nuclear pipes and fittings, round robin test results, which were obtained by previous researchers under laboratory conditions, were analyzed. Then, based on a large dataset of actual plant data from four NPPs, a quantitative model for UT thickness measurement deviation is proposed for plant conditions.

Effects of Material Anisotropy on Ultrasonic Beam Propagation: Diffraction and Beam Skew

  • Jeong, Hyun-Jo;Schmerr, W.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.3
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    • pp.198-205
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    • 2006
  • The necessity of nondestructively inspecting austenitic steels, fiber-reinforced composites, and other inherently anisotropic materials has stimulated considerable interest in developing beam models for anisotropic media. The properties of slowness surface playa key role in the beam models based on the paraxial approximation. In this paper, we apply a modular multi-Gaussian beam (MMGB) model to study the effects of material anisotropy on ultrasonic beam profile. It is shown that the anisotropic effects of beam skew and excess beam divergence enter into the MMGB model through parameters defining the slope and curvature of the slowness surface. The overall beam profile is found when the quasilongitudinal(qL) beam propagates in the symmetry plane of transversely isotropic austenitic steels. Simulation results are presented to illustrate the effects of these parameters on ultrasonic beam diffraction and beam skew. The MMGB calculations are also checked by comparing the anisotropy factor and beam skew angle with other analytical solutions.

An Onboard Measurement System of Ultrasonic Velocity and Attenuation using the Wavelet Transform

  • Cho, Seog-bin;Ha, Sung-kil;Jung, Sung-Yun;Baek, Kwang-ryul
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.1826-1828
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    • 2004
  • In this paper, we present an ultrasonic velocity and attenuation measurement system. There are many ultrasonic measurement methods that are used in nondestructive testing applications. They include material property determination, microstructural characterization, and flaw detection. Ultrasonic parameters such as velocity and attenuation are most commonly used in them. Advanced signal analysis which is called "ime-frequency analysis"has been used widely in nondestructive evaluation applications. Wavelet transform is the most advanced technique for processing signals with time-varying spectra. Using the echo waveform gathered by the designed hardware system, we performed simulation of the signal processing algorithms. Then the algorithm is implemented on the system.

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