• Geomechanics and Engineering
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• 제29권3호
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• pp.321-329
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• 2022

Tunnel site where high water pressure is applied, such as subsea tunnel, generally selects the shield TBM (Tunnel Boring Machine) to maintain the tunnel excavation face. The shield TBM has cutters installed, and the cutters wear out during the process of excavation, so it should be checked and replaced regularly. This is called CHI (Cutterhead Intervention). The conventional CHI under high water pressure is very disadvantageous in terms of safety and economics because humans perform work in response to high water pressure and huge water inflow in the chamber. To overcome this disadvantage, this study proposes a new method to dramatically reduce water pressure and water ingress by injecting an appropriate grout solution into the front of the tunnel face through the shield TBM chamber, called New Face Grouting Method (NFGM). The tunnel model tests were performed to determine the characteristics, injection volume, and curing time of grout solution to be applied to the NFGM. Model test apparatus was composed of a pressure soil tank, a model shield TBM, a grout tank, and an air compressor to measure the amount of water inflow into the chamber. The model tests were conducted by changing the injection amount of the grout solution, the curing time after the grout injection, and the water/cement ratio of grout solution. From an economic point of view, the results showed that the injection volume of 1.0 L, curing time of 6 hours, and water/cement ratio of the grout solution between 1.5 and 2.0 are the most economical. It can be concluded that this study has presented a method to economically perform the CHI under the high water pressure.

• Geomechanics and Engineering
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• 제38권5호
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• pp.477-486
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• 2024

The process of inspecting and replacing cutting tools in a shield tunnel boring machine (TBM) is called cutterhead intervention (CHI) (Farrokh and Kim 2018). Since CHI is performed by a worker who enters the chamber in TBM, the worker is directly exposed to high water pressure and huge water inflow, especially in areas with high ground water levels, causing health problems for the worker and shortening of available working hours (Kindwall 1990). Ham et al. (2022) proposed a method of reducing the water pressure and water inflow by injecting a grout solution into the ground through the shield TBM chamber, and named it the new face grouting method (NFGM). In this study, the TBM mechanical characteristics including the injection pressure of the grout solution and the cutterhead rotation speed were determined for the best performance of the NFGM. To find the appropriate injection pressure, the water inflow volume according to the injection pressure change was measured by using a water inflow test apparatus. A model torque test apparatus was manufactured to find the appropriate cutterhead rotation speed by investigating the change in the status of the grout solution according to the rotation speed change. In addition, to prove the validity of this study, comprehensive water inflow tests were carried out. The results of the tests showed that the injection pressure equal to overburden pressure + (0.10 ~ 0.15) MPa and the cutterhead rotation speed of 0.8 to 1.0 RPM are the most appropriate. In the actual construction site, it is recommended to select an appropriate value within the proposed range while considering the economic feasibility and workability.

• 한국지반공학회:학술대회논문집
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• 한국지반공학회 1995년도 가을 학술발표회 논문집
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• pp.25.2-38
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• 1995

the Effect of steel pipe reinforced multi-step grouting(SPRG) technique to inrove the ground far ahead of the excavation face was investigated by means of numerical analysis. It was found taht the nonlinear 3-D FEM program performed well to evaluate the usefulness of the SPRG technique in soft ground tunnelling, and about 20% of settlement control in this particular case possible. Therefore in urban subway tunnel construction, the New Austirial Tunnelling Method can be satisfactorily applied even in poor ground conditon with aid of the SPRG technique.

• 한국지반공학회:학술대회논문집
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• 한국지반공학회 1993년도 봄 학술회 논문집
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• pp.41-48
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• 1993

The 2nd phase of Seoul Subway, Lines 5,6,7 and 8, is in progress. To reduce the surface traffic congestion during construction the greater part of the system has been engineered by bored tunnelling. The current tunnelling methodology is based on the New Austrian Tunnelling Method. Serveral collapses have been reported to date. Most of the collapses took place in the area forwed with soft ground. The modes and causes of the collapses were progressive failures in the unsupported surface and sliding failures due to the unfavourable joint direction. The major causes turned out to be the weakness of ground and the sudden influx of ground water from the surface. Some measures to prevent the failures are also presented. To ensure the safe tunnelling ghrough the soft ground the unsupported excavation area has to be minimized and closed as early as possible. Additional support measures such as supporting core, sealing shotcrete, forepoling, spread footing, face rock bolting and grouting should be employed as well depend on ground conditions.

• 한국구조물진단유지관리공학회 논문집
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• 제13권6호통권58호
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• pp.192-203
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• 2009

본 연구는 경부고속철도(대구~부산) 도심통과 노반신설 공사중 기존 부산지하철 1호선 및 부산지하철 2호선 구간에 대한 안정성에 관한 연구로서 현장조사를 실시하여 대상시설물의 외관상태, 품질상태 및 내구성능 등을 평가하고 MIDAS/GTS를 이용한 수치해석을 통해 대상시설물 및 본선터널의 안정성을 검토하는데 그 목적이 있다. 지하수위 하에서 터널이 시공되는 기본 메카니즘과 3차원 유한요소해석 응력-간극수압 연계해석을 수행한 후 라이닝 작용하중, 막장안정성, 지표침하 등 지하수와 터널굴착의 상호관계를 고찰하였다. 수치해석의 결과 1, 2호선의 최대침하, 부등침하, 라이닝응력 등은 허용치 이내이며 손상 정도는 무시할 수 있는 정도의 경미한 것으로 나타나고 있다. 그러나 실제 터널 시공시 막장거동을 최소화하기 위하여 필요시 Pre-Grouting을 시행하여 터널 굴착시 터널내 유출수를 최소화하는 것이 필요할 것으로 판단된다.