• Title/Summary/Keyword: motors

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Vibration Analysis and Reduction of a SMT Mounter Equipment (SMT 마운터 장비의 진동 분석 및 저감)

  • Rim, Kyung-Hwa;An, Chae-Hun;Yang, Xun;Han, Wan-Hee;Beom, Hee-Rak
    • Journal of the Semiconductor & Display Technology
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    • v.8 no.4
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    • pp.53-58
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    • 2009
  • A SMT mounter is a kind of equipment that mounts SMD parts quickly on the printed circuit board. By using linear motors, it is controlled with high speed and precision, which is similar to semi-conductor and display process equipment. It is necessarily used in an assembly process of an electronic device. Mobile devices such as a mobile phone and PDA are required to reduce mount areas due to the demands for high performance and small size. Hence, super small sized and complex mobile devices have been developed. To improve the productivity of the corresponding equipment, designs with large sized, high speed, and multidisciplinary functions have been consistently performed. Meanwhile, a design trend of large size and light-weight on SMT mounter causes a low natural frequency of systems and vibration problems at the high speed operation. In this paper, the dynamic characteristics of the SMD mounter system were investigated through a modal test and transmissibility test, and verified by finite element method. Also, various design improvement was performed to avoid the resonance phenomena.

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Reliability Tests for BLDC Motors Used in Green-Cars (그린카 BLDC 모터의 신뢰성 시험)

  • Yoo, Ki-Hoon;Park, Boo-Hee;Kim, Ki-Tae;Kim, Gi-Young;Kim, Dal-Seok;Jang, Joong-Soon;Hahn, Chang-Su;Cho, Han-Sam
    • Journal of Applied Reliability
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    • v.11 no.1
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    • pp.97-110
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    • 2011
  • BLDC(Brushless Direct Current) motor is a powerful device to control the automotive electronic components used in green cars such as HEV/EVs(Hybrid Electric Vehicle and Electric Vehicle). This study is to propose reliability test items derived through pretesting, suitability analysis abd classification of previous BLDC motor tests. For environmental stress tests are determined by analysing environmental conditions and relevant failure mechanisms induced by climate loads, mechanical loads, chemical loads, etc. ATL and HALT are also considered for life testing and screening.

Prospects for the use of Multiphase Inverter-fed Asynchronous Drives in the Field of Traction Systems of Railway Vehicles

  • Brazhnikov, Andrey V.;Belozerov, Ilya R.
    • International Journal of Railway
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    • v.5 no.1
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    • pp.38-47
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    • 2012
  • At present among the most important problems in the field of traction systems of railway vehicles are the following: 1) the minimization of the mass-and-overall dimensions of the drive systems; 2) the increase of the drive systems reliability and obtaining their higher fault-tolerance abilities; 3) the minimization of the motion speed pulsations and its oscillations, etc. The results of the researches received by the authors of this paper show that the use of the multiphase (i.e. having the number of phases more than four) inverter-fed induction motors in these traction systems is the most effective way of solving the above mentioned problems. In this case the motion speed oscillations can be decreased only by the increase of the drive phase number without any change in the inverter control algorithm. In addition, the application of some non-traditional control methods in the multiphase asynchronous traction drive system of a railway vehicle allows to decrease the mass-and-overall dimensions of the system and to improve its reliability and some other technical-and economic characteristics.

Comparison of Traction Motor design and characteristics for battery driven hybrid tram (무가선 트램용 추진 전동기 설계 및 특성 비교)

  • Ham, Sang-Hwan;Kim, Kwang-Soo;Kim, Mi-Jung;Lee, Hyung-Woo;Lee, Ju
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.1383-1388
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    • 2010
  • The latest generation of tram is low-floor design, various nations in europe and japan have developed battery driven hybrid trams that combine battery and wiring. Battery driven tram system is achieved by contactless power supply system, thus system is needed high efficiency, high power and low weight traction motor for maximization of energy efficiency. Research from abroad is still in induction motor(IM) application, and it is not meet the efficiency and the power per unit volume in IPMSM. In this paper, we design compare IM and IPMSM to apply battery driven tram, and then compare these motors. To design the motor, we estimate the loading condition at first. Loading condition includes rolling resistance, air-drag resistance, and slope resistance. Based on the loading condition by estimation, we determine the power and compute rated voltage and rated current. In this paper, voltage is limited by battery voltage level. As a result, volume about IM is 1.98 times bigger than IPMSM under same condition. Even though IPMSM is bigger than IM in power density per volume, we consider more factors for actual application because there are demagnetization of permanent magnet in IPMSM and so on by external environment conditions.

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Study on Angle Calculation of Two-axis Manipulator for Laser Assisted Machining (레이저 보조 가공을 위한 2-축 틸팅의 회전각에 대한 연구)

  • Kim, Dong Hong;Jung, Dong Won;Lee, Choon Man
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.2
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    • pp.113-117
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    • 2014
  • Laser Assisted Machining (LAM) was often used in process of difficulty-to-cut materials. In previous study, Laser assisted machining was a straight path processing using 1-axis manipulator in laser module. But 1-axis manipulator in laser module was able to process only straight path. So, in this study, laser module in laser assisted machining equipped to 2-axis manipulator. 2-axis manipulator has two motors. First motor is machining direction motor and second motor is Vertical Motor. Machining direction motor rotates in the direction of machining and vertical motor rotates vertical direction in the direction of machining. Machining path of laser assisted machining was considered diagonal path and curved path of laser heat source. This study calculated the 2-axis manipulator's rotation angle in diagonal path and curved path.

DC Motor Model Parameter Identification and Experimental Adjustment for Motor Controller Design (제어기 설계를 위한 DC 모터의 모델 파라미터 측정 및 실험적 보정)

  • Kang, Hyeong Seok;Shin, Dong Hun
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.12
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    • pp.1147-1154
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    • 2014
  • Generally, motor controller design is based on its motor dynamics. Therefore, it requires precise information of its motor dynamics. However, most of the low cost DC motors, which are widely used in industries and academia, are provided without such precise information. Even if it is given, the information is mostly imprecise. Following circumstances require one to calculate the motor dynamics information for oneself. This paper presents a simple method to readily apprehend the DC motor dynamics. First, how to establish the model of DC motor dynamics along with the model parameter identification is presented. Then, the parameter values are finetuned until the simulation response based on the dynamics model is close to the experimental response of the motor. Finally, the controller is designed with the established dynamics model. The validity of the designed controller is confirmed by the comparison of the experiment and simulation.

Research for Stepping Motor Using Piezoelectric Torsional Actuator (압전회전작동기를 이용한 스텝모터에 관한 연구)

  • Kim Jun Hyuk;Kim Jaehwan;Chung Dal Do
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.4 s.97
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    • pp.499-505
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    • 2005
  • In this paper, a new type of pi+ezoelectric stepping motor is designed, manufactured and tested. This motor is composed of piezoelectric torsional actuator and a pair of one-way clutch bearings. The torsional actuator consists of 16-polygonal tube of piezoceramic that can produce an angular displacement associated with shear mode. One-way clutch bearing converts oscillation of torsional actuator into a continuous stepping rotation. The proposed stepping motor does not require any conversion mechanism for stepping motion like any other motors. In the design process, the shear resonance mode of piezoelectric actuator is analyzed by using a commercial finite element analysis program, and the performance of the fabricated torsional actuator is measured. $0.124^{\circ}$ of maximum angular displacement is measured in square wave excitation on the actuator only. The stepping motor is manufactured by assembling a pair of one-way clutch bearings and the torsional actuator. The maximum rotation speed of 72rpm and the blocking torque of 3.136 mNm are measured at 3540 Hz and 100V/mm. Once the proposed piezoelectric stepping motor is miniaturized, it can be used for many compact and precise moving applications.

Vibration Reduction Using Wire Mounting - Test Results (Wire Mounting을 이용한 진동저감에 대한 실험 연구)

  • 최상현;박윤식
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11a
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    • pp.403-408
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    • 2001
  • Structure-borne noise and vibration is one of the main complaints of home appliances such as refrigerators, washing machines, air conditioners, etc. There have been many efforts to reduce the emitting noise and vibration. Mostly the efforts have been concentrated to optimize the mounts shape and its material properties realizing that the vibration power is mainly transmitted to the structure via mounts. It is known that softer mounts have the better vibration isolation effect. But mounts have another important function in addition to the vibration isolation. That is to support the motor and compressor safely. Thus mounts should be stiff enough to resist the supporting items. But the two properties, stiff and soft, are contradict each other. So the designer should compromise the two complicity properties properly in between. Noticing that, motors and compressors themselves are very quite until they are connected to the base structure via mounts, wire connecting idea was proposed in this work. Instead of using conventional mounts, as shown in Fig 4, compressor was mounted using six wires as shown in Fig 5. Since wire is very flexible in bending but stiff in tension, we can realize the ideal mount design requirements, stiff enough to support and soft enough to isolate vibration power. The suggesting idea was tested with an air conditioner outdoor unit.

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Stability Analysis of Transverse Vibration of a Spinning Disk with Speed Fluctuation (속도변동성분을 갖는 회전디스크의 횡진동 안정성 해석)

  • 신응수;이기녕;신태명;김옥현
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.12 no.1
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    • pp.21-28
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    • 2002
  • This paper intends to investigate the effects of speed fluctuation caused by the cogging torque in permanent magnetic motors on the stability of the transverse vibration for a spinning disk. Based on the Kirchhoff\`s plate theory and the assumed mode methods, a set of discretized equations of motion were derived for an annular disk rotating with a harmonically varying speed. Then, a perturbation method using the multiple time scales was employed and stability boundaries were determined explicitly in terms of the magnitude and frequency of speed fluctuation, a nominal sped and the modal characteristics of the disk. It is found that parametric resonance occurs at several speed ranges and a single mode or a combination of two modes are involved to cause instability. It is also observed that unstable regions become broadened as the spinning speed increases or two modes are combined in parametric instability. As numerical simulations, stability analysis of a conventional CD-ROM drive was performed. Results of this work can e used as guidelines for motor design and operations with low vibration.

4-pole Lorentz Force Type Self-bearing Motor with a New Winding Configuration (새로운 권선법을 이용한 4극 로렌쯔형 자기 부상 모터)

  • ;Yohji Okada
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.12 no.1
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    • pp.73-81
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    • 2002
  • This paper introduces a four-Pole Lorentz force type self-bearing motor in which a new winding configuration is proposed to enable the sing1e winding to function both as a synchronous PM motor and as a magnetic bearing. The Lorentz force type has some good points such as the linearity of control force, freedom from flux saturation, and high efficiency, unlike conventional self-bearing motors using a reluctance force. And also, compared with the previously proposed eight-pole type, this four-pole self-bearing motor is more profitable for high rotational speed. In this paper, mathematical expressions of torque and radial force in the proposed self-bearing motor are derived to show that they can be separately controlled regardless of rotational speed and time. For verification of the theory, a prototype is made, where a ring-shape outer rotor is actively controlled in two radial directions while the other motions are passively stable supposing the radial stability. Through some experiments. it is shown that the proposed scheme can provide high capability and feasibility for a small high-speed self-bearing motor.