• Title/Summary/Keyword: motor shaft

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Design and Analysis of Voice Coil Actuator to Drive Fuel Pump in Automobile (자동차 연료펌프 구동용 보이스 코일 전자기 엑츄에이터의 설계 및 해석)

  • Park, Se-Myung;Kim, Jin-Ho;Bai, Cheol-Ho
    • Journal of the Korean Magnetics Society
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    • v.20 no.6
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    • pp.234-238
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    • 2010
  • Solenoid diaphragm fuel pump, which to replace mechanical fuel pump system by utilizing cam-shaft driving force, is in the spotlight for being a high efficient green car component. However, there is a drawback in power consumption as a solenoid diaphragm fuel pump only relies on solenoid for its flux needed in reciprocating motion. Therefore, this research proposes permanent magnet type VCM (Voice Coil Motor) fuel pump system to minimized power consumption. Furthermore, the study compares and analyzes power consumption and dynamic performance between the current and the former solenoid diaphragm pump by conducting finite element analysis with the commercial electromagnetic solver, MAXWELL.

Experimental Estimation on Magnetic Friction of Superconductor Flywheel Energy Storage System

  • Lee, Jeong-Phil;Han, Sang-Chul;Park, Byeong-Choel
    • Journal of Magnetics
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    • v.16 no.2
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    • pp.124-128
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    • 2011
  • This study estimated experimentally the loss distribution caused by magnetic friction in magnetic parts of a superconductor flywheel energy storage system (SFES) to obtain information for the design of high efficiency SFES. Through the spin down experiment using the manufactured vertical shaft type SFES with a journal type superconductor magnetic bearing (SMB), the coefficients of friction by the SMB, the stator core of permanent magnet synchronous motor/generator (PMSM/G), and the leakage flux of the metal parts were calculated. The coefficients of friction by the stator core of PMSM/G in case of using Si-steel and an amorphous core were calculated. The energy loss by magnetic friction in the stator core of PMSM/G was much larger than that in the other parts. The level of friction loss could be reduced dramatically using an amorphous core. Energy loss by the leakage magnetic field was small. On the other hand, the energy loss could be increased under other conditions according to the type of metal nearby the leakage magnetic fields. In manufactured SFES, the rotational loss by the amorphous core was approximately 2 times the loss of the superconductor and leakage. Moreover, the rotational loss by the Si-steel core is approximately 3~3.5 times the loss of superconductor and leakage.

Bearing Pad Temperature Change Depending on the Preload of Vertical Journal Guide Bearing (수직형 저널 베어링에서 preload 변화에 따른 베어링 패드 온도 변화)

  • Kim, Jun-Sung;Kim, Du-Young;Kim, Dong-Kwan;Park, Sang-Ho
    • The KSFM Journal of Fluid Machinery
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    • v.12 no.6
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    • pp.33-40
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    • 2009
  • The temperature of vertical pump bearing metal in the pumped storage power plant has been high enough to shutdown the unit. Attempts such as decreasing the oil supply temperature, increasing the bearing oil gap etc. were performed to resolve the problem, but the issue was not resolved. Finally, the high bearing metal temperature was corrected by adjusting the bearing preload. The preload is formed by the oil wedge between the journal surface and bearing pad surface and the degree of preload is determined by the machined radial clearance, assembled radial clearance, rotor journal diameter etc. This paper focuses on the analysis of the preload depending on the bearing parameters and the result of the modification of the bearing following the analysis. The bearing metal temperature dropped as much as $20^{\circ}C$ which was similar as expected by software calculation. But the shaft vibration could increase when the assembled radial clearance is excessive. So, the adjustment of the bearing preload for the tilting pad type journal bearing should be carefully performed.

Experimental Consideration for Vibration Noise, Heat Evaluation on High Speed Mixer (고속 교반기의 진동소음, 열특성 평가를 위한 실험적 고찰)

  • Lee, Jin-Kab
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.9 no.6
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    • pp.1529-1534
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    • 2008
  • Recently, mixers are being widely used in the display and semiconductor company in order to mix the chemical materials. The mixer normally consists of shaft, hub, reduction gear, and driving motor. It is one of the key design factors to evaluate the dynamic characteristics caused by the rotation. In this study, the dynamic characteristics of the high speed mixer, such as vibration, noise and thermal radiation, are verified by the experiment. Through the experiment, it is shown that the structural unbalance mass of high speed mixer is the important source of the severe vibrations and maximum temperature is mixer bowl.

Technique of Common Mode Voltage and Conducted EMI Reduction using Nonzero-vector State in SVPWM Method (SVPWM방식에서의 영벡터 제거에 의한 커먼모드 전압 및 전도성 EMI 저감 기법)

  • Hahm Nyon-Kun;Kim Lee-Hun;Jeon Kee-Young;Chun Kwang-Su;Won Chung-Yuen;Han Kyung-Hee
    • The Transactions of the Korean Institute of Power Electronics
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    • v.9 no.5
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    • pp.507-515
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    • 2004
  • With the advent of fast power devices, the high dv/dt voltage produced by PWM inverts have been found to cause EMI noise, shaft voltage and bearing current. This paper describes the application of newly developed Conducted EMI reduction SVPWM technique in induction motor drives. The newly developed common mode voltage reduction SVPWM technique don't use any zero-vector states for inverter control, hence it can restrict the common mode voltage more than conventional PWM technique. The validity of the proposed technique by software approach is verified through simulation and experimental results.

A Study on Load Simulator for Traction system combined testing (전동차 조합시험을 위한 부하 시뮬레이터에 관한 연구)

  • Kim, Gil-Dong;Lee, Han-Min;Oh, Seh-Chan;Pak, Sung-Hyuk;Kim, Jong-Dae
    • Proceedings of the KIEE Conference
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    • 2005.07b
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    • pp.1643-1645
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    • 2005
  • A newly-built inverter has to undergo a series of stress tests in the final stage of production line. This can be achieved by connecting it to a dynamometer consisting of a three-phase machine joined by a rigid shaft to a DC load machine. The latter is controlled to create some specific load characteristic needed for the test. In this paper a test method is proposed, in which no mechanical equipment is needed. The suggested test stand consists only of a inverter to be tested and a simulator converter. Both devices are connected back- to-back on the AC-side via smoothing reactors. The simulator operates in real-time as an equivalent load circuit, so that the device under test will only notice the behaviour of a three-phase machine under consideration of the load. In odor to wove rightness of the suggested test method, the simulation and actural experiment rallied out emulation for a 2.2kW induction motor.

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Experiental Study on the Electrostatic Discharge in the HDD Spindle System Using Fluid Dynamic Bearings (유체동압베어링을 사용하는 하드 디스크 드라이브 스핀들 시스템에서 발생하는 정전기 방전에 관한 실험적 연구)

  • Kang, Min-Gu;Jang, Gun-Hee
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.11a
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    • pp.318-323
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    • 2005
  • This paper introduces the mechanism of the ESD (Electrostatic discharge) in the HDD spindle system using FDBs (Fluid Dynamic Bearings). When a HDD (Hard Disk Drive) spindle system is rotating, triboelectric charging occurs in the FDBs through the friction of the lubricant between the rotating shaft and stationary sleeve. And this electrostatic charge is accumulated in the rotating part of the HDD spindle system because it is insulated from the ground by the lubricant. This research shows experimentally that the behavior of electric charge and discharge in the FDB spindle system is the same as that of a capacitor. It also measures the electrostatic charge and discharge of the FDB spindle system due to the chanse of humidity, supporting load and motor speed. This research shows that the control of ESD is required in the HDD spindle system using FDBs, because the electrostatic charge accumulated in the FDB spindle system may cause the breakdown damage of the GMR head and data loss consequently.

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Comparison of Approximation and Rotordynamics Solutions for Design of a High Speed Air Spindle (고속 공기 스핀들 설계를 위한 근사해석과 회전체동역학의 비교)

  • Lee, Jae Hyeok;Park, Sang-Shin
    • Tribology and Lubricants
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    • v.35 no.5
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    • pp.310-316
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    • 2019
  • This paper presents two methods for designing a high-speed air spindle operated over the rotational speed of 50,000 rpm. The first method is an approximate method, which assumes a symmetric spindle shape even though it is not symmetric in reality. The second is an analysis of rotordynamics using beam and solid models. The approximate method can be used to calculate the bearing load capacities, stiffness and damping coefficients, stability of the shaft system, and response of the forced excitation from the unbalanced mass. Designers can use this method to determine the dimensions of the desired spindle at the first stage of the design. The more detailed behavior of the spindle can be calculated using the rotordynamics theory using beam and solid models based on the Finite Element Method. In this paper, a spindle, with two air bearings, one motor at the end, and two air thrust bearings, is newly developed. The solutions from the two rotordynamics theories are compared with the solution obtained using the approximate method. The three calculations are in agreement, and the procedure for the design of a spindle system, supported on the externally pressurized air bearings, ispresented and discussed.

Design and Fabrication of GUI-based 4-Axis Control System using Python (Python을 이용한 GUI 기반의 4축 제어 시스템 설계 및 제작)

  • Hyeon-Ji Jang;Seung-Bum Park;Ji-Won Kim;Eun-Seo You;Dong-Wuk Lee;Seung-Dae Lee
    • The Journal of the Korea institute of electronic communication sciences
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    • v.19 no.1
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    • pp.181-188
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    • 2024
  • With the development of precision facility technology, the importance of four-axis CNC precision processing technology is increasing. However, due to complex shape processing, it is difficult to operate the system. This paper compared precision control and efficiency by manufacturing a four-axis control structure to solve this problem and implementing Bresenham's Line Algorithm and Runspeed Algorithm without using commercial programs. When Runspeed was applied, there was an error improvement of about 12.03% and curvature accuracy improvement compared to Bresenham. It was confirmed that precise processing was possible to a three-dimensional structure by driving a rotary shaft A motor.

A Design Method of Three-phase IPMSM and Clamping Force Control of EMB for High-speed Train (고속철도차량의 EMB 적용을 위한 3상 IPMSM의 설계 및 제동압부력 제어)

  • Baek, Seung-Koo;Oh, Hyuck-Keun;Kwak, Min-ho;Kim, Seog-Won
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.4
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    • pp.578-585
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    • 2018
  • This paper proposes a design method for a 3-phase interior permanent magnet synchronous motor (IPMSM) and clamping force control method for an electro-mechanical brake (EMB) using co-simulation for a high-speed train (HST). A traditional pneumatic brake system needs much space for the compressor, brake reservoir, and air pipe. However, an EMB system uses up to 50% less space due to the use of a motor and electric wires for controlling the brake caliper. In addition, it can reduce the latency time for brake control because of the fast response and precise control. A train that has many brakes is advantageous for safety because of the control by sharing the braking force. In this paper, a driving method for a cam-shaft-type EMB is modeled. It is different from the ball-screw-type brakes that are widely used in automobiles. In addition, a co-simulation method is proposed using JMAG and Matlab/Simulink. The IPMSM was designed and analyzed with the JMAG tool, and the control system was simulated using Matlab/Simulink. The effectiveness of the co-simulation results of the mechanical clamping force and braking force was verified by comparison with the clamping force specifications of a HEMU-430X HST.