• 제목/요약/키워드: mortar void

검색결과 31건 처리시간 0.019초

3D 프린터용 시멘트 복합체의 간극비가 출력성과 적층성에 미치는 영향 (The Effects of Void Ratio on Extrudability and Buildability of Cement-based Composites Produced by 3D Printers)

  • 서지석;이봉춘;김윤용
    • 한국구조물진단유지관리공학회 논문집
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    • 제23권7호
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    • pp.104-112
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    • 2019
  • 3D 프린팅용 시멘트 복합체 모르타르의 재료적 특성을 평가하고 굳지 않은 상태에서의 모르타르 간극비를 단일지표로 하여 프린팅이 가능한 성능 범위를 산출하였다. 시험 결과, W/B가 증가하면 모르타르 흐름값은 증가하였으며 밀도와 강도는 감소하였다. SS/B가 증가하면 모르타르 흐름값은 감소하였다. 그러나 강도와 밀도는 특정 SS/B까지 증가하다 감소하였다. Ad/B가 증가할수록 모르타르 흐름값, 밀도, 강도는 감소하였다. 이러한 경향성은 따른 3D 프린팅용 모르타르의 목표 성능 만족하기 위한 배합설계를 어렵게 한다. 한편, 간극비가 증가할수록 모르타르 흐름값은 비례적으로 증가하는 반면 밀도와 강도는 감소하는 경향을 보였으며, 그 상관성은 높게 나타났다. 이는 배합설계에 따른 재료적 특성을 제어하는 단일지표로서 간극비를 활용할 수 있음을 나타낸다. 3D 프린터로 출력 가능한 모르타르 배합범위를 시험한 결과, 간극비가 0.6~0.7일 때 출력이 가능하였다. 이를 검증하기 위해 W/B 35.0 %, SS/B 60.0 %, Ad/B 0.1%를 배합하여 간극비를 0.634로 설계했을 때 출력이 가능하였다. 그러나 3D 프린팅 출력 모르타르의 품질을 향상하기 위해서는 혼화제를 활용하는 추가적인 연구가 필요하다.

Reliability of mortar filling layer void length in in-service ballastless track-bridge system of HSR

  • Binbin He;Sheng Wen;Yulin Feng;Lizhong Jiang;Wangbao Zhou
    • Steel and Composite Structures
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    • 제47권1호
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    • pp.91-102
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    • 2023
  • To study the evaluation standard and control limit of mortar filling layer void length, in this paper, the train sub-model was developed by MATLAB and the track-bridge sub-model considering the mortar filling layer void was established by ANSYS. The two sub-models were assembled into a train-track-bridge coupling dynamic model through the wheel-rail contact relationship, and the validity was corroborated by the coupling dynamic model with the literature model. Considering the randomness of fastening stiffness, mortar elastic modulus, length of mortar filling layer void, and pier settlement, the test points were designed by the Box-Behnken method based on Design-Expert software. The coupled dynamic model was calculated, and the support vector regression (SVR) nonlinear mapping model of the wheel-rail system was established. The learning, prediction, and verification were carried out. Finally, the reliable probability of the amplification coefficient distribution of the response index of the train and structure in different ranges was obtained based on the SVR nonlinear mapping model and Latin hypercube sampling method. The limit of the length of the mortar filling layer void was, thus, obtained. The results show that the SVR nonlinear mapping model developed in this paper has a high fitting accuracy of 0.993, and the computational efficiency is significantly improved by 99.86%. It can be used to calculate the dynamic response of the wheel-rail system. The length of the mortar filling layer void significantly affects the wheel-rail vertical force, wheel weight load reduction ratio, rail vertical displacement, and track plate vertical displacement. The dynamic response of the track structure has a more significant effect on the limit value of the length of the mortar filling layer void than the dynamic response of the vehicle, and the rail vertical displacement is the most obvious. At 250 km/h - 350 km/h train running speed, the limit values of grade I, II, and III of the lengths of the mortar filling layer void are 3.932 m, 4.337 m, and 4.766 m, respectively. The results can provide some reference for the long-term service performance reliability of the ballastless track-bridge system of HRS.

X-ray CT monitoring of macro void development in mortars exposed to sulfate attack

  • Tekin, Ilker;Birgul, Recep;Aruntas, Huseyin Y.
    • Computers and Concrete
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    • 제21권4호
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    • pp.367-376
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    • 2018
  • This study reports the results of nondestructive monitoring of macro void developments in mortars manufactured with both ordinary Portland cement and sulfate resistant cement. Two types of curing were utilized; tap water curing and another curing environment that contains 5% $Na_2(SO_4)$ solution. Being the primary objective of this study, macro void developments of the mortar specimens were monitored by X-ray Medical Computerized Tomography. Compressive strength tests and water absorption tests were conducted on specimens that were kept in both curing environments for a duration of 560 days. Data analyses yielded consistent results among the three tests used in this experimental study. Macro void ratios of mortars decreased at the beginning of experiments for a certain period; afterwards, macro void ratios increased. The objective of this study was accomplished as anticipated since X-CT image analysis was able to nondestructively monitor macro void development process in cement mortars.

The effect of fly ash/slag on the property of reactive powder mortar designed by using Fuller's ideal curve and error function

  • Hwang, C.L.;Hsieh, S.L.
    • Computers and Concrete
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    • 제4권6호
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    • pp.425-436
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    • 2007
  • This study is mainly focused on applying Fuller's ideal gradation curve to theoretically design blended ratio of all solid materials of a reactive powder mortar (RPM), also known as reactive powder concrete (RPC), with the aid of error function, and then to study the effect of fly ash/slag on the performance of RPM. The solid particle is assumed to be spherical particles. Then, the void volume of paste ($V_{\nu}$) and the paste content with specific quality can be obtained. As conclusion, under Fuller's ideal grading curve, the amount of fly ash/slag mixture is higher than that with silica fume along due to it better filled the void within solid particle and obtains higher packing density.

구조물 건전도 평가를 위한 모르타르 내 공극 초음파 탐상 (Ultrasonic Testing of Voids inside Mortar for Structural Integrity Evaluation)

  • 조윤진;임홍철;김대유
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2016년도 춘계 학술논문 발표대회
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    • pp.91-92
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    • 2016
  • Structural integrity of reinforced concrete structures including nuclear power plants needs to be evaluated on a regular basis. Deterioration inside the concrete structures can be represented by voids. In this study, the varied volume fraction of voids inside mortar specimens was studied as a parameter using ultrasonic testing equipments. Both direct and indirect measurement methods were employed. The results show that there is a clear distinction between the specimens with different void volume fractions.

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Hydration, Strength and pH Properties of Porous Concrete Using Rice Husk Ash

  • Kim, Young-Ik;Sung, Chan-Yong
    • 한국농공학회논문집
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    • 제49권3호
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    • pp.51-60
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    • 2007
  • This study was performed to evaluate void ratio, compressive and flexural strengths, and pH properties according to the content ratio of rice husk ash, aggregate size, and neutral treatment time of porous concrete with content of rice husk ash produced as an agricultural by-product. The SEM results for cement mortar with a 5% rice husk ash for the weight of cement formed more C-S-H hydrates due to the $SiO_2$ of rice husk ash. In the XRD test, cement mortar with a 5% rice husk ash for the weight of cement registered a higher peak point of approximately $2{\theta}=20{\sim}25^{\circ}$ compared to cement mortar without rice husk ash. According to the results of the XRD and SEM tests, the $SiO_2$ that was a major chemical element of rice husk ash generated a large amount of calcium hydroxide in the early stage of the hydration process of cement leading to the formation of ettringite. The void ratio of porous concrete with rice husk ash decreased with increasing content ratio of rice husk ash. In addition, the void ratio of porous concrete with rice husk ash decreased compared to porous concrete without rice husk ash. The compressive and flexural strength of porous concrete with a 5% and 10% content ratio of rice husk ash slightly increased compared to concrete without rice husk ash. The pH value of porous concrete rapidly decreased immediately after neutral treatment. Then, it gradually increased and decreased again after 14 days. However, the pH value was nearly the same regardless of neutral treatment time in 28 curing days. Also, for neutral treatment, the pH value of porous concrete showed appropriate pH levels (less than 9.5) in all mixtures for planting at 28 curing days.

조강형 라텍스개질 스프레이 모르타르의 특성 (Characteristics of High Early Strength Latex Modified Sprayed-Mortar)

  • 윤경구;이봉학;이진범
    • 산업기술연구
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    • 제33권A호
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    • pp.93-99
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    • 2013
  • Shotcrete has been referred to as gunite, pneumatically applied mortar or concrete, sprayed concrete or mortar. There are sound reasons why sprayed mortar is one of the best portland cement based material for repairing old concrete structures. However, it is difficult to find the research results on the latex-modified mortar nevertheless on the impact of air onto the fresh and hardened properties of latex-modified mortar. So, the main experimental program included strength test, slump test, rapid chloride permeability test, image analysis for air void system, and chemical attacks with the main experimental variables of latex content, fine aggregate content, water-cement ratio, and air foamer content.

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폐콘크리트 분말을 활용한 모르타르의 기초물성에 관한 연구 (Fundamental Properties of Mortar Utilizing Waste Concrete Power)

  • 최연왕;문대중;김성주;김기형;문한영
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2004년도 춘계 학술발표회 제16권1호
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    • pp.620-623
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    • 2004
  • Waste concrete powder(WCP) has been estimated with a great value-added material as by-product of waste concrete manufactured to fine and coarse aggregate for concrete, because it is able to utilized for cement clinker and concrete admixture. In the experimental results for this study, chemical composition of WCP was similar to that of cement, and specific gravity of WCPs were 2.46 and 2.48 due to internal micro-void of WCP. Final setting of paste with WCP was delayed, and flow value of mortar with WCP was tendency to reduced in comparison with that of paste and mortar with only ordinary portland cement as replacement ratio of WCP increased. Furthermore, sorptivity of mortar with WCP was increased as replacement ratio of WCP increased. Compressive strength of mortar with $15\%$ WCP was developed about 27MPa at 28days.

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유지보수용 스프레이 모르타르의 부착강도 및 내구성 (Bond Strength and Durability of Spray Mortar Purposed for Repair)

  • 윤경구;김성권;이완성
    • 산업기술연구
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    • 제33권A호
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    • pp.101-107
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    • 2013
  • The purpose of this study was to investigate bond strength between substrate and HES-LMS mortar, durability of HES-LMS mortar with latex content(0%, 5%, 10%). To measure the bond strength, the direct tensile test based on uniaxial tensile test was used, which was proposed by Kuhlman(1990). Also, Resistance for water permeability, water absorption and image analysis for air void system were conducted to estimating durability of HES-LMS mortar.

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목질섬유 및 규조토 혼입 시멘트 모르터의 물성에 관한 실험적 연구 (An Experimental Study on the Physical Characteristics of Cement Mortar with Cellulose Fiber and Diatomite)

  • 김경민;박석근;이수용
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2003년도 학술.기술논문발표회
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    • pp.103.2-108
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    • 2003
  • The purpose of this study is to understand the Physical characteristics of cement mortar about humidity control on indoors and wall crack restraint. Experiments were conducted on the strength, water absorption coefficient, drying-shrinking crack, length change, cracks of mortar plaster bases according to mixture rate by mixing cellulose fiber and diatomite into cement mortar. The excellent tensile & bending reinforcement efficiency of cellulose fiber and void filling ability of diatomite proved to be suppressing cracks of cement. And diatomite seems to improve moisture-protection efficiency of cement mortar because of its high water absorption ratio and slow drying speed.

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