• 제목/요약/키워드: microstructure generation

검색결과 129건 처리시간 0.025초

이종 입자복합재의 미세구조 생성과 계층적 모델의 선형 탄성적 응답특성 해석 (Microstructure Generation and Linearly Elastic Characteristic Analysis of Hierarchical Models for Dual-Phase Composite Materials)

  • 조진래
    • 한국전산구조공학회논문집
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    • 제31권3호
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    • pp.133-140
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    • 2018
  • 본 논문은 $Ni-A{\ell}_2O_3$로 구성된 금속-세라믹 이종 입자복합재의 2차원 미세구조(microstructure) 생성과 미세구조 스케일(scale)에 따라 정의되는 계층적 모델들의 역학적 특성 분석에 관한 내용이다. 이종 입자복합재의 미세구조는 수학적인 MDF(random morphology description functions) 모델링기법을 복합재의 2차원 RVE(representative volume element) 영역에 적용하여 생성하였다. 그리고 미세구조 생성에 필요한 가우스 함수들의 개수에 따라 미세구조의 계층적 모델을 정의하였다. 한편 임의 미세구조 내 금속과 세라믹 입자가 차지하는 체적분율(volume fraction)은 RMDF 함수의 레벨을 조정함으로서 설정하였다. RMDF기법에 의한 미세구조들은 가우스 함수들의 개수가 일정할지라도 랜덤하게 생성된다. 이렇게 랜덤하게 생성되는 미세구조들을 2차원 보(beam) 모델에 적용하여 미세구조의 스케일에 따른 수직응력과 전단응력의 계층적 변동을 수치 해석적으로 고찰하였다. 또한, 균열해석을 통해 RMDF의 랜덤성과 가우스 함수들의 개수가 균열선단에서의 응력값에 미치는 영향을 고찰하였다.

IN738LC 초내열합금에서 미세조직과 고온 피로수명에 미치는 고온등압압축(HIP) 공정의 영향 (Effects of Hot Isostatic Pressing on the Microstructure and High-Temperature Fatigue Life of the Ni-base Superalloy IN738LC)

  • 최철;김두수;이영찬;박영규;김길무;김재철
    • 한국재료학회지
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    • 제10권2호
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    • pp.128-137
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    • 2000
  • 가스터빈 블레이드 재료로 사용되는 IN738LC 니켈기 초합금 주조재에 대하여 고온등압압축(HIP) 공정에 의한 미세조직 변화와 고온 피로수명에 미치는 영향을 조사하였다. 세부적으로 HIP 처리에 따른 주조결함 제거와 피로변형 열화재의 물성재생효과 확인에 중점을 두었으며, 이를 위하여 회전굽힘 피로시험을 실시하고 변형전후의 미세조직을 광학 및 주사전자현미경으로 관찰하였다. HIP 처리 전후의 미세조직과 피로수명을 비교, 평가한 결과, 주조재와 열처리재의 피로수명 차는 크지 않았으나 HIP 처리재의 피로수명은 이들과 비교하여 평균 60배 이상 증가한 것으로 나타났다. 또한 인위적으로 고온 피로변형을 가한 열화재를 대상으로 반복 HIP 처리한 결과, 열화 변형조직이 신재 상태로 거의 완전히 재생될 뿐만 아니라, 재료내에 미세하게 잔존하던 주조결함까지 부가적으로 제거됨에 따라 반복 HIP 처리에 의한 피로수명 연장 효과가 크게 나타났다.

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대기압 플라즈마 발생용 마이크로 전극 제작 및 저전압 동작 특성 (Stable Atmospheric Plasma Generation at a Low Voltage using a Microstructure Array)

  • 한성호;김영민;김재혁
    • 전기학회논문지
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    • 제56권4호
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    • pp.773-776
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    • 2007
  • A microstructure array has been proposed for micro plasma generation using electroplating and double exposed process. A stable atmospheric plasma has been generated at a low voltage by utilizing the micro electrode gap. Self-aligned microstructure can provide uniform electrode overlap with precisely controlled gap between the electrodes. The proposed structure allows for triode operation, which can expand the generated plasma over a large area by applying a lateral electric field. Electrical characteristics of the micro triode confirm the large numbers of the plasma ions are drifted to the secondary cathode by the lateral electrical field.

비등 촉진 마이크로 구조물을 이용한 휴대용 컴퓨터 냉각시스템의 열성능에 관한 연구 (Thermal Performance of Cooling System for a Laptop Computer Using a Boiling Enhancement Microstructure)

  • 조남해;정원용;박상희
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회B
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    • pp.2043-2052
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    • 2008
  • The increasing heat generation rates in CPU of notebook computers motivate a research on cooling technologies with low thermal resistance. This paper develops a closed-loop two-phase cooling system using a micropump to circulate a dielectric liquid(PF5060). The cooling system consists of an evaporator containing a boiling enhancement microstructure connected to a condenser with mini fans providing external forced convection. The cooling system is characterized by a parametric study which determines the effects of volume fill ratio of coolant, existence of a boiling enhancement microstructure and pump flow rates on thermal performance of the closed loop. Experimental data shows the optimal parametric values which can dissipate 33.9W with a film heater maintained at $95^{\circ}C$.

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3D Modeling of a Fabric based on its 3D Microstructure Image and Application of the Model of the Numerical Simulation of Heat Transfer

  • Lee, Hyojeong;Lee, Heeran;Eom, Ran-i;Lee, Yejin
    • 패션비즈니스
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    • 제20권3호
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    • pp.30-42
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    • 2016
  • The objective of this study was to perform 3D solid modeling from 3D scanned surface images of cotton and silk in order to calculate the thermal heat transfer responses using numerical simulations. Continuing from the previous methodology, which provided 3D surface data for a fabric through optical measurements of the fabric microstructure, a simplified 3D solid model, containing a defined unit cell, pattern unit and fabric structure, was prepared. The loft method was used for 3D solid-model generation, and heat transfer calculations, made for the fabric, were then carried out using the 3D solid model. As a result, comprehensive protocols for 3D solid-model generation were established based on the optical measurements of real fabric samples. This method provides an effective means of using 3D information for building 3D models of actual fabrics and applying the model in numerical simulations. The developed process can be used as the basis for other analogous research areas to investigate the physical characteristics of any fabrics.

9-12% Cr강의 용접부에 미치는 δ-ferrite의 영향 (The Effects of δ-ferrite on Weldment of 9-12% Cr Steels)

  • 안성용;강남현
    • Journal of Welding and Joining
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    • 제31권6호
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    • pp.8-16
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    • 2013
  • As the energy consumption increases rapidly, power generation needs the high energy efficiency continuously. To achieve the high efficiency of power generation, the materials used have to endure the higher temperature and pressure. The 9-12%Cr steels possess good mechanical properties, corrosion resistance, and creep strength in high temperature due to high Cr contents. Therefore, the 9-12%Cr steels are widely used for the high-temperature components in power plants. Even though the steels usually have a fully martensitic microstructure, they are susceptible to the formation of ${\delta}$-ferrite specifically during the welding process. The formation of ${\delta}$-ferrite has several detrimental effects on creep, ductility and toughness. Therefore, it is necessary to avoid its formation. As the volume fraction of ${\delta}$-ferrite is less than 2% in microstructure, it has the isolated island morphology and causes no significant degradation on mechanical properties. For ${\delta}$-ferrite above 2%, it has a polygonal shape affecting the detrimental influence on the mechanical properties. The formation of ${\delta}$-ferrite is affected by two factors: a chemical composition and a welding heat input. The most effective ways to get a fully martensite microstructure are to reduce the chromium equivalent less than 13.5, to keep the difference between the chromium and nickel equivalent less than 8, and to reduce the welding heat input.

Process-Structure-Property Relationship and its Impact on Microelectronics Device Reliability and Failure Mechanism

  • Tung, Chih-Hang
    • JSTS:Journal of Semiconductor Technology and Science
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    • 제3권3호
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    • pp.107-113
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    • 2003
  • Microelectronics device performance and its reliability are directly related to and controlled by its constituent materials and their microstructure. Specific processes used to form and shape the materials microstructure need to be controlled in order to achieve the ultimate device performance. Examples of front-end and back-end ULSI processes, packaging process, and novel optical storage materials are given to illustrate such process-structure-property-reliability relationship. As more novel materials are introduced to meet the new requirements for device shrinkage, such under-standing is indispensable for future generation process development and reliability assessment.

MAS계에서 3Y-TZP 첨가에 따른 독립 기공 생성기구와 기계적 성질 (Isolated Pore Generation Mechanism and Mechanical Properties in MAS System with 3Y-TZP)

  • 최성철;박현철
    • 한국세라믹학회지
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    • 제30권11호
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    • pp.881-890
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    • 1993
  • MAS system has narrow sintering temp. range due to the liquid phae sintering and thereby densify rapidly. And especially, its poor mechanical properties limitedthe industrial application. In this study, the improvement of mechanical properties and densification is suggested by the consideration of the toughening mechanisms and isolated pore generation mechanism which is derived by the liquid phase sintering theory in 3Y-TZP added composites. After Pressureless sintering up to 140$0^{\circ}C$ for 5hr, the dihedral angle and contact angle are analyzed by the observation of microstructure. As a result of microstructure analysis, the sintering stage of the specimen sintered for 5hr is analyzed as solid-skeleton stage. And the isolated pore generation mechanisms are considered as (1) The swelling of the liquid phase is predominent due to the facts that dihedral angle is larger than 60$^{\circ}$, contact angle is large and that liquid volume fraction is smaller than 10%. (2) The porous characteristics of the MAS system is also suggested as: the SiO2-rich liquid film is firstly formed at the srface and therefore this reduces the contiguity of the pore, which induces the isolated pore. The strength and fracture toughness increased with the addition of 3Y-TZP and the main fracture toughness improvement mechanisms are analyzed as the crack deflection.

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Residual Stress on Concentric Laminated Fibrous Al2O3-ZrO2 Composites on Prolonged High Temperature Exposure

  • Sarkar, Swapan Kumar;Lee, Byong Taek
    • 한국재료학회지
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    • 제23권9호
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    • pp.531-536
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    • 2013
  • This paper investigates the effect of prolonged high temperature exposure on concentric laminated $Al_2O_3-ZrO_2$ composites. An ultrafine scale microstructure with a cellular 7 layer concentric lamination with unidirectional alignment was fabricated by a multi-pass extrusion method. Each laminate in the microstructure was $2-3{\mu}m$ thick. An alternate lamina was composed of 75%$Al_2O_3$-(25%m-$ZrO_2$) and t-$ZrO_2$ ceramics. The composite was sintered at $1500^{\circ}C$ and subjected to $1450^{\circ}C$ temperature for 24 hours to 72 hours. We investigated the effect of long time high temperature exposure on the generation of residual stress and grain growth and their effect on the overall stability of the composites. The residual stress development and its subsequent effect on the microstructure with the edge cracking behavior mechanism were investigated. The residual stress in the concentric laminated microstructure causes extensive micro cracks in the t-$ZrO_2$ layer, despite the very thin laminate thickness. The material properties like Vickers hardness and fracture toughness were measured and evaluated along with the microstructure of the composites with prolonged high temperature exposure.