• Title/Summary/Keyword: microstructure effect

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Effect of Ni and Mn on Strain Induced Martensite Behavior of 22Cr Micro-Duplex Stainless steel (22Cr 마이크로 듀플렉스 스테인리스강의 변형유기마르텐사이트에 미치는 Ni과 Mn의 영향)

  • Park, Jun-Young;Kim, Gi-Yeob;Ahn, Yong-Sik
    • Journal of Power System Engineering
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    • v.17 no.6
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    • pp.122-129
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    • 2013
  • The microstructure and deformation behavior in 22Cr-0.2N micro-duplex stainless steels with various Ni and Mn contents were compared using by OM, TEM, and XRD. The 22Cr-0.2N duplex stainless steel plates were fabricated and hot rolled, followed by annealing treatment at the temperature range of $1,000-1,100^{\circ}C$. All the samples showed the common strain hardening behaviour during the tensile test at a room temperature. The steels tested at the temperatures of $-30^{\circ}C$ or $-50^{\circ}C$ showed a distinct inflection point in the stress-strain curves, which should be resulted from the formation of strain-induced martensite(SIM) of austenite phase. This was confirmed by TEM observations. The onset strain of a inflection point in a stress-strain curve should be depended up the value of $M_d30$. With the decrease of the tensile test temperature, the inflection point appeared earlier, and the strength and fracture strain were higher. The tensile behaviour was discussed from the point of austenite stability of the micro-duplex stainless steels with the different Ni and Mn content.

Effect of Processing Conditions on Microstructure and Residual Stressof injection Molded Polymer Products (고분자수지의 미세구조와 잔류응력에 미치는 사출성형조건의 영향)

  • 김정곤
    • The Korean Journal of Rheology
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    • v.8 no.1
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    • pp.58-68
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    • 1996
  • 고분자 가공에서 가장널리 사용되고 있는 사출공정은 비등온의 싸이클 공정이므로 사출조건에 따라 성형품은 다양한 형태의 열이력과 변형이력을 받게 되고 그 결과 최종성형 품의 기계적 물성이 현저히 달라지게 된다. 그러므로 우수한 물성을 갖는 성형품을 얻기위 해서는 열이력과 변형이력에 연관되어 나타나는 미세구조의 변화와 잔류응력을 최소화할수 있는 최적 성형조건의 선정이 대단히 중요하게 된다. 본 연구에서는 수치모사실험을 기초로 설정한 성형조건의 범위에서 다양한 사출성형실험을 수행하여 얻은 시편을 대상으로 미세구 조의 변화와 잔류응력에 미치는 성형조건의 영향을 조사함으로써 최적성형조건을 선정하기 위한 방안을 찾고자 하였다. 편광현미경을 사용하여 관찰한 결정성 고분자수지 시편의 내부 구조는 전형적인 skin-core 구조를 보일뿐만아니라 충전속도, 사출온도, 금형온도, 및 gate로 부터의 위치 변화에 따라 미세구조가 현저히 변함을 알수 있었으며 광탄성법과 layer removal method를 이용하여 조사한 무정형 고분지수 시편의 잔류응력은 금형온도와 사출압 에 가장 영향을 많이 받으며 두께 방향으로 parabola한 분포를 가짐을 알수 있었다. 이상의 결과로부터 사출조건의 변화에 따라 잔류응력과 내부구조가 현저히 변하게 되며 이는 성형 품의 물성에 직접적인 영향을 미치고 있음을 알수 있었다.

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The Coercivity Enhancement of (Nd,Dy)-Fe-B Sintered Magnet by Microstructure Control (미세구조 제어를 통한 (Nd,Dy)-Fe-B 소결자석의 보자력 증가)

  • Kim, Jin-Woo;Kim, Se-Hoon;Kim, Young-Do
    • Journal of Powder Materials
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    • v.18 no.1
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    • pp.18-23
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    • 2011
  • Sintered Nd-Fe-B magnets are widely used in many fields such as motors, generators, actuators, microwaves and so on due to their excellent magnetic properties. Many researchers have shown that the Nd-rich phase was essentially important for high magnet properties. In this study, we focused on controlling of the Nd-rich phase to enhance magnetic properties by the cyclic sintering process. Nd-Fe-B based sintered magnets were prepared by isothermal sintering and cyclic sintering processes. Magnetic properties and microstructure of the magnets were investigated. The coercivity was enhanced from 21.2 kOe to 23.27 kOe after 10 cycles of the sintering. The Nd-rich phase was effectively penetrated into the grain boundary between the $Nd_2Fe_{14}B$ grains by the cyclic sintering.

Influence of Ag Addition on the Mechanical Properties and Electrical Conductivity of Cu-Mg-P Alloys (Cu-Mg-P 합금의 기계적 성질과 전기전도도에 미치는 Ag첨가의 영향)

  • Kim, Jeong-Min;Park, Joon-Sik;Kim, Ki-Tae
    • Journal of the Korean Society for Heat Treatment
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    • v.23 no.1
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    • pp.10-16
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    • 2010
  • The microstructure of Cu-Mg-P alloy sheet consisted of Cu matrix and very fine MgP precipitate, and it has been observed that the microstructure remains virtually unchanged by Ag additions up to 2%. Ag solutes were dissolved into the matrix and hardly found in the precipitates. The hardness increased with increase of the Ag content, while the conductivity slightly decreased. Strain hardening through cold rolling was found to be effective in improving the hardness, especially in high-Ag alloys. Aging treatment was conducted either before the first cold rolling or between the first and the final cold rolling, and the conductivity was significantly higher at the former case, regardless of the Ag content. Softening of Cu-Mg-P alloy sheet was remarkable above $400^{\circ}C$ and the Ag content did not show any significant effect on it.

The Relationship between Microstructure and Property of Rapidly Solidified Al-Mg-X(X=Cr, Zr or Mn) Asloys (급속응고 Al-Mg-X(X=Cr, Zr or Mn) 합금의 미세구조와 특성간의 관계)

  • 맹덕영
    • Journal of Powder Materials
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    • v.3 no.4
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    • pp.271-278
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    • 1996
  • In this study, the effect of the transition elements on the microstructure and mechanical properties of rapidly solidified Al-Mg-X alloys was investigated. As a result of the rapid solidification processing, fine equiaxed grains with a mean diameter of 2 $\mu$m were observed in these alloys. Many fine particles were found to be distributed rather homogeneously throughout the matrix with relatively large particles occasionally at grain boundaries. The ultimate tensile strengths of Al-Mg-X alloys were found to decrease rather remarkably at 150 $^{\circ}C$ without the gain of the ductility at 150 $^{\circ}C$, which may result from segregation of $\beta$ ($Al_{3}Mg_{2}$) precipitates. Fine dimples were observed on the fracture surfaces for all alloy systems and the variation of the size and shape of dimples was not observed upon alloy systems. The ductility at 530 $^{\circ}C$ was found to be ~100%, suggesting that grain boundary sliding did not contribute to ductiliy despite he grain size stabilization. The absence of superplastic behavior may be associated with low boundary misorientation in rapidly solidified Al-Mg-X alloys.

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Effect of Addition of Other Componene (B4C, Mn, TiB2, B) on TiC-Ni3Al Cermet (TiC-Ni3Al Cermet에 타성분(B4C, Mn, TiB2, B) 첨가의 영향)

  • 김지헌;이완재
    • Journal of Powder Materials
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    • v.9 no.5
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    • pp.352-358
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    • 2002
  • The effects of boron or manganese added as $B_4C$, Mn, $TiB_2$, B on TiC-30vo1.%$Ni_3Al$ cermet sintered at 1380 and $1400^{\circ}C$ for 1 hour, were examined in relation with shrinkage, relative density, microstructure, lattice parameter, hardness and fracture toughness ($K_{IC}$). The results are summarized as follows: 1) The highest shrink-age showed about 30.5% in the specimen added B$_4$C and the maximum relative density was about 99% in the specimen added $TiB_2$; 2) The grains of TiC were grown during sintering and made the surrounding structure by adding boron and manganese. The largest grain size showed about $2.8\mutextrm{m}$ in the specimen with boron sintered at $1400^{\circ}C$;3) The lattice parameter of TiC was about $4.325\AA$ and $Ni_3Al$ about $3.592\AA$ by adding other elements; 4) The highest hardness was about $1100kgf/\textrm{mm}^2$ in the specimen with B4C; 5) The fracture toughness ($K_{IC}$) showed about $15MNm^{-3/2}$ in the specimen added $TiB_2$.

Effect of Molding Pressure on the Microstructure and Wear Resistance Property of Polycrystalline Diamond Compact (다결정 다이아몬드 컴팩트(PDC)의 미세조직 및 내마모 특성에 미치는 초기 성형 압력의 영향)

  • Kim, Ji-Won;Park, Hee-Sub;Cho, Jin-Hyeon;Lee, Kee-Ahn
    • Journal of Powder Materials
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    • v.22 no.3
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    • pp.203-207
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    • 2015
  • This study investigated the microstructure and wear resistance property of HPHT(high pressure high temperature) sintered PDC(polycrystalline diamond compact) in accordance with initial molding pressure. After quantifying an identical amount of diamond powder, the powder was inserted in top of WC-Co sintered material, and molded under four different pressure conditions (50, 100, 150, $200kgf/cm^2$). The obtained diamond compact underwent sintering in high pressure, high temperature conditions. In the case of the $50kgf/cm^2$ initial molding pressure condition, cracks were formed on the surface of PDC. On the other hand, PDCs obtained from $100{\sim}200kgf/cm^2$ initial molding pressure conditions showed a meticulous structure. As molding pressure increased, low Co composition within PDC was detected. A wear resistance test was performed on the PDC, and the $200kgf/cm^2$ condition PDC showed the highest wear resistance property.

Fabrication of Fe-TiC Composite by High-Energy Milling and Spark-Plasma Sintering

  • Tuan, N.Q.;Khoa, H.X.;Vieta, N.H.;Lee, Y.H.;Lee, B.H.;Kim, J.S.
    • Journal of Powder Materials
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    • v.20 no.5
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    • pp.338-344
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    • 2013
  • Fe-TiC composite was fabricated from Fe and TiC powders by high-energy milling and subsequent spark-plasma sintering. The microstructure, particle size and phase of Fe-TiC composite powders were investigated by field emission scanning electron microscopy and X-ray diffraction to evaluate the effect of milling conditions on the size and distribution of TiC particles in Fe matrix. TiC particle size decreased with milling time. The average TiC particle size of 38 nm was obtained after 60 minutes of milling at 1000 rpm. Prepared Fe-TiC powder mixture was densified by spark-plasma sintering. Sintered Fe-TiC compacts showed a relative density of 91.7~96.2%. The average TiC particle size of 150 nm was observed from the FE-SEM image. The microstructure, densification behavior, Vickers hardness, and fracture toughness of Fe-TiC sintered compact were investigated.

Effect of CaO on Mechanical Properties of SiC materials for spectacle lens cutting (CaO첨가가 렌즈 절삭용 실리콘카바이드재료의 기계적 특성에 미치는 영향)

  • Lee, Young-Il;Shin, Dong-Sung
    • Journal of Korean Ophthalmic Optics Society
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    • v.12 no.2
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    • pp.19-23
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    • 2007
  • An investigation of the effects of CaO on microstructure and properties of SiC materials for spectacle lens cutting was described. Four materials with different composition have been fabricated by hot-pressing at $1,880^{\circ}C$ for 4h using CaO. SEM analysis and XRD of the surface of samples were carried out. Typical fracture toughness of materials for spectacle lens cutting was $5.4MPa{\cdot}m^{1/2}$. Also, The hardness of materials for spectacle lens cutting was relatively dependent on the density.

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Microstructure Evolution of Semi Solid AZ31+(Ca) Magnesium Alloys during Reheating Process (Ca첨가 반응고 AZ31 마그네슘 합금의 재가열에 따른 미세조직 변화)

  • Kim, Hee-Kyung;Seong, Bong-Hak;Van, Guen-Ho;Kim, Dae-Hwan;Seong, Yeong-Rok;Lim, Su-Gun
    • Journal of Korea Foundry Society
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    • v.32 no.2
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    • pp.75-80
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    • 2012
  • In this study, we are aimed to prevent grain growth of semi-solid AZ31 magnesium alloys during reheating process. The semi-solid AZ31+(Ca) billets were investigated by using metallographic analysis, X-ray diffraction, scanning electron microscopy and energy dispersive spectroscopy in order to elucidate the effect of Ca addition during reheating process. The grain growth of semi-solid AZ31+(Ca) billet was reduced with increasing Ca content during reheating. The grain size of AZ31+(Ca) billet decreased with increasing volume fraction of Al2Ca particles. The grain growth rate constant K calculated by Oswald ripening LSW theory in AZ31+1.5wt.% Ca billet was the lowest 129.