• Title/Summary/Keyword: micro-mechanical modeling

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A Study on the Development of Machining and Measuring System for CNC Lathe (CNC 선반가공 및 자동 측정시스템 개발에 관한 연구)

  • Kim, Jeong-soon;Koo, Young-hae
    • Journal of the Korean Society of Industry Convergence
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    • v.3 no.1
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    • pp.83-90
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    • 2000
  • The purpose of this study is the development of CAM system which can machine and measure any shape by CNC lathe. The overall goal of the CAM system is to achieve the CNC lathe machining, from roughing through to final measuring, The hardware of the system comprises PC, CNC lathe and measuring tools. There are three steps in the CNC lathe machining and measuring, (1) geometric modeling by the shape patterns, (2) NC commands generation by the tool path compensated for tool nose radius, (3) machining and workpiece measuring on the lathe. It is developed a software package, with which we can conduct a micro CAM system in the PC without economical burden.

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A Study on the Force Characteristics of Transverse Flux Type Linear Step Motor (자속 횡방향형 리니어 스탭모터의 추력 특성에 관한 연구)

  • Bae, Jin-Ho;Chung, Do-Yung;Lee, Sang-Suk;Lee, Sang-Ho
    • Proceedings of the KIEE Conference
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    • 1989.07a
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    • pp.34-36
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    • 1989
  • Since the linear step motor(LSM) has the merits which can be controlled the position and velocity by using the micro-computer and has no mechanical transducer such as belt and gear, it's usefullness has been fitted for the printer, x-y plotter, OA machinery and so on. In designing the LSM, we are faced up to the calculation of forces. in this paper, the permeance modeling method suited for the design of transverse flux type linear step motor(TFM) is presented and simulated.

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Digital Polymer Motor

  • Lee, Sang-Won;Jongwon Kwak;Kwangmok Jung;Sunghwi Cho;Kim, Hunmo;Jaewook Jeon;Jaedo Nam;Park, Hyoukryeol
    • 제어로봇시스템학회:학술대회논문집
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    • 2002.10a
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    • pp.105.5-105
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    • 2002
  • Digital Polymer Motor (DPM) based on dielectric elastomer is presented. It includes all the supplementary parts for actuation such as micro-controller, DC-DC converter etc. DPM can be operated by itself with the program embedded and controlled via serial interface with PC. The actuator accomplishes bidirectional actuation and compliance controllability, which are important characteristics for a biomimetic artificial muscle actuator. DPM accomplish these requirements without any mechanical substitute or complicated algorithms. Its basic concepts and working principles are addressed with modeling and simulation and the compliance controllability are verified by conducting several experiments. $\textbullet$ Polymer, Dielectric, Biomimetic

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Elastic Property Extraction System of Polycrystalline Thin-Films for Micro-Electro-Mechanical System Device and Application to Polycrystalline Materials (MEMS 부품을 위한 다결정 박막의 탄성 물성치 추출 시스템과 다결정 재료의 적용)

  • Jung H. N.;Choi J. H.;Chung H. T.;Lee J. K.
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.19-22
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    • 2004
  • A numerical system to extract effective elastic properties of polycrystalline thin-films for MEMS devices is already developed. In this system, the statistical model based on lattice system is used for modeling the microstructure evolution simulation and the key kinetics parameters of given micrograph, grain distributions and deposition process can be extracted by inverse method proposed in the system. In this work, the effective elastic properties of polysilicon, $BaTiO_3\;and\;ZrTiO_4$ are extracted using this system and by employing the fraction of the potential site($f_P$) as a kinetics parameter for the microstructure evolution, the statistical tendency of these materials is studied.

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Analysis of Temperature Distribution using Finite Element Method for SCS Insulator Wafers (유한요소법을 이용한 SCS 절연 웨이퍼의 온도분포 해석)

  • Kim, O.S.
    • Journal of Power System Engineering
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    • v.5 no.4
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    • pp.11-17
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    • 2001
  • Micronization of sensor is a trend of the silicon sensor development with regard to a piezoresistive silicon pressure sensor, the size of the pressure sensor diaphragm have become smaller year by year, and a microaccelerometer with a size less than $200{\sim}300{\mu}m$ has been realized, In this paper, we study some of the bonding processes of SCS(single crystal silicon) insulator wafer for the microaccelerometer. and their subsequent processes which might affect thermal loads. The finite element method(FEM) has been a standard numerical modeling technique extensively utilized in micro structural engineering discipline for design of SCS insulator wafers. Successful temperature distribution analysis and design of the SCS insulator wafers based on the tunneling current concept using microaccelerometer depend on the knowledge about normal mechanical properties of the SCS and $SiO_2$ layer and their control through manufacturing processes.

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A Theoretical and Experimental Study on the Tribological Size Effect in Microforming Processes (마이크로 성형에서 마찰거동의 크기효과에 대한 이론적 및 실험적 연구)

  • Kim, H.S.
    • Transactions of Materials Processing
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    • v.22 no.7
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    • pp.394-400
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    • 2013
  • Microforming is a very efficient and economical technology to fabricate very small metallic parts in various applications. In order to extend the use of this forming technology for the production of microparts, the size effect, which occurs with the reduction of part size and affects the forming process significantly, must be thoroughly investigated. In this study, the tribological size effect in microforming was studied using modeling and scaled ring compression experiments. A micro-scale friction approach based on the slip-line field theory and lubricant pocket model was used to understand the friction mechanism and explain the tribological size effect. Ring compression tests were performed to analyze the interfacial friction condition from the deformation characteristics of the ring specimens. In addition, finite element analysis results were utilized to quantitatively determine the size-dependent frictional behavior of materials in various process conditions. By comparing theoretical results and experimental measurements for different size factors, the accuracy and reliability of the model were verified.

Development of Microchip Removal Equipment Using Neodymium Permanent Magnets (네오디뮴 영구자석을 이용한 미세칩 제거장치의 개발)

  • Choi, Sung-Yun;Wang, Jun-hyeong;Wang, Duck Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.3
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    • pp.122-128
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    • 2021
  • Machining operations require removal of chips to keep the coolant clean and fresh throughout the operation time. In this study, microchip removal equipment was developed using AutoCAD and CATIA programs for 3D modeling and 2D draft. In addition, the flow analysis and electromagnetic field analysis of the equipment were performed using the COMSOL Multiphysics program. The flow design of the coolant oil tank was realized on the basis of fluid analysis results. Further, on the basis of magnetic density analysis, a conveyer was designed for effectively removing metal microchips in the tank by using arrays of neodymium permanent magnets.

Modelling of the interfacial damping due to nanotube agglomerations in nanocomposites

  • Jarali, Chetan S.;Madhusudan, M.;Vidyashankar, S.;Lu, Y. Charles
    • Smart Structures and Systems
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    • v.19 no.1
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    • pp.57-66
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    • 2017
  • Nanocomposites reinforced with carbon nanotube fibers exhibit greater stiffness, strength and damping properties in comparison to conventional composites reinforced with carbon/glass fibers. Consequently, most of the nanocomposite research is focused in understanding the dynamic characteristics, which are highly useful in applications such as vibration control and energy harvesting. It has been observed that those nanocomposites show better stiffness when the geometry of nanotubes is straight as compared to curvilinear although nanotube agglomeration may exist. In this work the damping behavior of the nanocomposite is characterized in terms of loss factor under the presence of nanotube agglomerations. A micro stick-slip damping model is used to compute the damping properties of the nanocomposites with multiwall carbon nanotubes. The present formulation considers the slippage between the interface of the matrix and the nanotubes as well as the slippage between the interlayers in the nanotubes. The nanotube agglomerations model is also presented. Results are computed based on the loss factor expressed in terms of strain amplitude and nanotube agglomerations. The results show that although-among the various factors such as the material properties (moduli of nanotubes and polymer matrix) and the geometric properties (number of nanotubes, volume fraction of nanotubes, and critical interfacial shear stresses), the agglomeration of nanotubes significantly influences the damping properties of the nanocomposites. Therefore the full potential of nanocomposites to be used for damping applications needs to be analyzed under the influence of nanotube agglomerations.

The smooth topology optimization for bi-dimensional functionally graded structures using level set-based radial basis functions

  • Wonsik Jung;Thanh T. Banh;Nam G. Luu;Dongkyu Lee
    • Steel and Composite Structures
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    • v.47 no.5
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    • pp.569-585
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    • 2023
  • This paper proposes an efficient approach for the structural topology optimization of bi-directional functionally graded structures by incorporating popular radial basis functions (RBFs) into an implicit level set (ILS) method. Compared to traditional element density-based methods, a level set (LS) description of material boundaries produces a smoother boundary description of the design. The paper develops RBF implicit modeling with multiquadric (MQ) splines, thin-plate spline (TPS), exponential spline (ES), and Gaussians (GS) to define the ILS function with high accuracy and smoothness. The optimization problem is formulated by considering RBF-based nodal densities as design variables and minimizing the compliance objective function. A LS-RBF optimization method is proposed to transform a Hamilton-Jacobi partial differential equation (PDE) into a system of coupled non-linear ordinary differential equations (ODEs) over the entire design domain using a collocation formulation of the method of lines design variables. The paper presents detailed mathematical expressions for BiDFG beams topology optimization with two different material models: continuum functionally graded (CFG) and mechanical functionally graded (MFG). Several numerical examples are presented to verify the method's efficiency, reliability, and success in accuracy, convergence speed, and insensitivity to initial designs in the topology optimization of two-dimensional (2D) structures. Overall, the paper presents a novel and efficient approach to topology optimization that can handle bi-directional functionally graded structures with complex geometries.

The origins and evolution of cement hydration models

  • Xie, Tiantian;Biernacki, Joseph J.
    • Computers and Concrete
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    • v.8 no.6
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    • pp.647-675
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    • 2011
  • Our ability to predict hydration behavior is becoming increasingly relevant to the concrete community as modelers begin to link material performance to the dynamics of material properties and chemistry. At early ages, the properties of concrete are changing rapidly due to chemical transformations that affect mechanical, thermal and transport responses of the composite. At later ages, the resulting, nano-, micro-, meso- and macroscopic structure generated by hydration will control the life-cycle performance of the material in the field. Ultimately, creep, shrinkage, chemical and physical durability, and all manner of mechanical response are linked to hydration. As a way to enable the modeling community to better understand hydration, a review of hydration models is presented offering insights into their mathematical origins and relationships one-to-the-other. The quest for a universal model begins in the 1920's and continues to the present, and is marked by a number of critical milestones. Unfortunately, the origins and physical interpretation of many of the most commonly used models have been lost in their overuse and the trail of citations that vaguely lead to the original manuscripts. To help restore some organization, models were sorted into four categories based primarily on their mathematical and theoretical basis: (1) mass continuity-based, (2) nucleation-based, (3) particle ensembles, and (4) complex multi-physical and simulation environments. This review provides a concise catalogue of models and in most cases enough detail to derive their mathematical form. Furthermore, classes of models are unified by linking them to their theoretical origins, thereby making their derivations and physical interpretations more transparent. Models are also used to fit experimental data so that their characteristics and ability to predict hydration calorimetry curves can be compared. A sort of evolutionary tree showing the progression of models is given along with some insights into the nature of future work yet needed to develop the next generation of cement hydration models.