• 제목/요약/키워드: metallurgical technology

검색결과 691건 처리시간 0.033초

용탕단조 Al-Cu-Si-Mg합금의 열처리시 제2응고상의 분해거동 (Decomposition Behavior of Secondary Solidification Phase During Heat Treatment of Squeeze Cast Al-Cu-Si-Mg)

  • 김유찬;김도향;한요섭;이호인
    • 한국주조공학회지
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    • 제17권6호
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    • pp.560-568
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    • 1997
  • The dissolution behavior of secondary solidification phases in squeeze cast Al-3.9wt%Cu-1.5wt%Si-1.0wt%Mg has been studied using a combination of optical microscope, image analyzer, scanning electron microscope(SEM), energy dispersive spectrometer(EDS), X-ray diffractometer(XRD) and differential thermal analyzer (DTA). Special emphasis was placed on the investigation of the effects of the nonequilibrium heat treatment on the dissolution of the second solidification phases. Ascast microstructure consisted of primary solidification product of ${\alpha}-Al$ and secondary solidification products of $Al_2Cu$, $Mg_2Si$ and $Al_2CuMg$. Equilibrium and non-equilibrium solution treatments were carried out at the temperatures of $495^{\circ}C$, $502^{\circ}C$ and $515^{\circ}C$ for 3 to 5 hours. The amount of the dissolved secondary phases increased with increasing solution treatment temperature, for example, area fractions of $Al_2Cu$, $Mg_2Si$ and $Al_2CuMg$ were approximately 0%, 1.6% and 4.2% after solution treatment at $495^{\circ}C$ for 5hours, and were approximately 0%, 0.36% and 2% after solution treatment at $515^{\circ}C$ for 5hours. The best combination of tensile properties was obtained when the as-cast alloy was solution treated at $515^{\circ}C$ for 3hours followed by aging at $180^{\circ}C$ for 10 hours. Detailed DTA and TEM study showed that the strengthening behavior during aging was due to enhanced precipitation of the platelet type fine ${\theta}'$ phase.

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기공형성제 PMMA와 WO3 분말 성형체의 열처리를 이용한 W 다공체 제조 (Fabrication of Porous W by Heat Treatment of Pore Forming Agent of PMMA and WO3 Powder Compacts)

  • 전기철;김영도;석명진;오승탁
    • 한국분말재료학회지
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    • 제22권2호
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    • pp.129-133
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    • 2015
  • Porous W with controlled pore structure was fabricated by thermal decomposition and hydrogen reduction process of PMMA beads and $WO_3$ powder compacts. The PMMA sizes of 8 and $50{\mu}m$ were used as pore forming agent for fabricating the porous W. The $WO_3$ powder compacts with 20 and 70 vol% PMMA were prepared by uniaxial pressing and sintered for 2 h at $1200^{\circ}C$ in hydrogen atmosphere. TGA analysis revealed that the PMMA was decomposed at about $400^{\circ}C$ and $WO_3$ was reduced to metallic W at $800^{\circ}C$. Large pores in the sintered specimens were formed by thermal decomposition of spherical PMMA, and their size was increased with increase in PMMA size and the amount of PMMA addition. Also the pore shape was changed from spherical to irregular form with increasing PMMA contents due to the agglomeration of PMMA in the powder mixing process.

Al-Mg-Mn합금의 기계적(機械的) 성질(性質)에 미친 여비압재(予備圧在)의 영향(影響) (Effect of Pre-Rolling on the Mechanical Properties of AI-Mg-Mn Alloy)

  • 예길촌;맹선재
    • Applied Microscopy
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    • 제4권1호
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    • pp.5-10
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    • 1974
  • 본 실험에서는 여비압연이 4. 6%Mg-0.5% Mn-0.18%Cr의 알루미늄합금의 균질화처리 및 그의 기계적 성질에 마치는 영향을 조사하였다. 여비압연후 균질화 열처리된 시편은 주조상태의 시편에 비하여 실온 인장강도 및 연신률이 증가되고 있음을 보여주었다. $400^{\circ}C$의 고온 인장시험의 결과는 여비압연후 균질화열처리한 시편이 주조상태 또는 그의 균질화처리만 시행한 것에 비하여 다소 낮은 인장강도와 현저히 향상된 연신률을 소지함을 보여주었다. 여비압연후 균질화열처리된 시편의 금속현미경조직은 다른 시편들에 비해 결정입계에 ${\beta}$ 상등의 제2상이 현저히 감소되고 있음을 나타내고 있다. 시편의 결정입내 및 입계에 있어서의 주된 합금첨가원소인 Mg 분포상태를 EPMA를 사용하여 조사하였다. 이 결과는 균질화처리를 시행하기 전에 여비압연을 도입함으로써 균질화처리의 효과가 증대되고 있음을 보여주고 있다.

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영산강유역 출토 철기유물의 미세조직 분석 (Metallurgical Analysis of Iron Artifacts Excavated from the Yeongsan River Basin)

  • 이재성;김수기
    • 보존과학회지
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    • 제18권
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    • pp.33-50
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    • 2006
  • 영산강유역이라는 지역적 연계성을 가진 영광 군동, 무안 인평고분군, 무안 구산리고분군, 함평 국산유적에서 출토된 유물 중 백제식 묘제인 횡혈식석실분 출현 이전으로 편년되는 철기유물 6점을 선정하여 미세조직을 분석하였다. 분석 결과, 고대 영산강유역에서는 저온환원법에 의해 괴련철을 생산하는 기술이 주를 이루고 있었으며, 아울러 탄소를 제거시켜 강소재를 생산하는 기술체계가 이루어졌을 가능성도 확인되었다. 또한 강도를 필요로 하는 부위에만 담금질을 함으로써 높은 강도를 가짐과 동시에 담금질 조직이 가지는 취성을 담금질이 안된 부위에 분산시켜 철기가 깨지는 것을 방지하고 인성을 부여하는 기술이 이루어지고 있었다고 생각된다. 이러한 기술은 2세기대로 편년되는 영광 군동 출토 철부 미세구조에서 확인되고 있어 높은 기술체계를 가진 집단이 2세기 이전에 존재하고 있었고 5세기 말까지 이어졌을 가능성이 높다고 판단된다. 낮은 탄소함량의 괴련철로 철기를 제작하는 경우 성형-침탄-열처리-단타를 반복적으로 행하는 제작 공정이 이루어진 것으로 보인다.

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Study on the Surface Magnetic Domain Structure of Thin-Gauged 3% Si-Fe Strips using Scanning Electron Microscopy with Polarization Analysis

  • Chai, K.H.;Heo, N.-H.;Na, J.g.;Lee, S.R.;Woo, j.s.
    • Journal of Magnetics
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    • 제3권2호
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    • pp.44-48
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    • 1998
  • Scanning Electron Microscopy with Polarization Analysis (SEMPA) was used to image the surface magnetic domain structure of the 100 ${\mu}{\textrm}{m}$ thick 3% Si-Fe sheet. The thin-gauged 3% Si-Fe strips with magnetic induction ($B_{10}$) from 1.98 to 1.57 Tesla were prepared via conventional metallurgical processes including melting, hot-and cold-rolling, intermediate annealing and final annealing. Using SEMPA, it was observed that the $B_{10}$ (1.98 T) Tesla sample was almost composed of 180$^{\circ}$ stripe domains which are parallel to rolling direction. On the other hand the 3% Si-Fe sheet with $B_{10}$ (1.57 T) Tesla was composed of large 180$^{\circ}$stripe domains that are slanted about 30$^{\circ}$to the rolling direction and complex magnetic domain structures like tree and zigzag pattern. The 180$^{\circ}$stripe domains, which covered a major part of the sample, had (110)<001> Goss texture parallel to the rolling direction. The domain walls between 180$^{\circ}$stripe domains were the conventional Bloch type walls. On the other hand, the 90$^{\circ}$domains, which covered minor part on edge of the sample, were observed in (200) grains. The domain walls between 90$^{\circ}$domains were the Neel type walls. In high magnification, the elliptical singularity at the Neel walls was clearly observed.

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반도체 가스 센서 어레이의 제작 및 폭발성가스 감응 특성 (Fabrication of Semiconductor Gas Sensor Array and Explosive Gas-Sensing Characteristics)

  • 이대식;정호용;반상우;이민호;허증수;이덕동
    • 대한전자공학회논문지SD
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    • 제37권11호
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    • pp.9-17
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    • 2000
  • 폭발성 가스의 종류 및 그 양을 검지하기 위한 10개의 개별 센서가 한 기판위에 집적된 센서어레이를 개발했다. 이 센서어레이는 각종 가스에 대해 다양한 감도 패턴을 가지며, $SnO_2$를 모물질로 하는 10개의 산화물 반도체 가스센서로 구성하였다. 나노사이즈이며 큰 비표면적을 가진 모물질에 서로 다른 첨가물을 첨가하여 감지물질를 제작함으로써 저농도에 대한 감도 및 재현성을 높였고, 센서어레이 전반에서 균일한 온도 분포가 되도록 설계하였다. $400^{\circ}C$에서 동작하는 센서어레이로부터 얻은 감도를 이용하여 주성분 분석 기법을 통해 폭발 하한값의 범위에서 부탄, 프로판 그리고 메탄 등과 같은 폭발성 가스의 종류 및 양을 신뢰성 있게 식별할 수 있었다.

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Extensometers results correction in concrete dams: A case study in RCC Zhaveh Dam

  • Ziaei, Ahad;Ahangari, Kaveh;Moarefvand, Parviz;Mirzabozorg, Hasan
    • Structural Monitoring and Maintenance
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    • 제4권1호
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    • pp.17-31
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    • 2017
  • Since extensometers are used to determine the absolute deformation of foundation and abutments and all results are obtained in reference to the base rod, the accuracy of these results has been constantly a subject of debate. In this regard, locating and installing extensometers outside the range of effect zone is also another challenge. The main purpose of this paper is to investigate and modify extensometers results based on the mentioned issues. For this aim, the concrete RCC Zhaveh dam in Iran was selected as the case study. To study the results of extensometers installed in this dam, first, the 3DEC_DP 5.00 software was applied for numerical modeling. Parameters such as discontinuities, dead load and piezometric pressure in the interface of concrete and rock were considered. Next, using the results obtained from 6 extensometers in foundation and abutments and 4 clinometers in dam body, the numerical model was calibrated through back analysis method. The results indicate that the base rod is moved and is not recommended being used as the base point. In other words, because installation of base anchor outside the range of effect zone is not possible due to the operational and economic considerations, the obtained results are not accurate enough. The results indicate a considerable 2-3 mm displacement of the base rod (location of the base anchor) in reference to the real zero point location, which must be added to the base rod results.

테르밋 반응을 이용한 페로망간 전기로 분진의 재활용에 관한 연구 (Recovery of manganese compounds from electric arc furnace dust by Aluminothermy Process)

  • 하태영;조영민;박영구;김윤채
    • 한국응용과학기술학회지
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    • 제32권1호
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    • pp.23-30
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    • 2015
  • The properties of dust collected from electric arc furnace of ferro manganese production units was investigated, and also the metallic manganese was recovered from the dust by aluminothermy process. The ferromanganese dust collected from electric arc furnace contained about 15% of manganese oxide ($Mn_3O_4$) and 9% of carbon as the contaminant, and have a 5um of 50% median diameter and irregular particle shape. The carbon contaminant in the dust could be reduced until about 0.1~0.5% level by roasting in the air at a temperature of 600~900C for 60minutes. The recovery of manganese could not be carried out using only ferromanganese dust from electric arc furnace by aluminothermy process, but the ferromanganese which contained manganese of about 92% and iron of about 5% could be obtained from the mixture of ferromanganese dusts from electric arc furnace and converter. The best mixing condition of dust fixed at electric arc furnace dust / converter dust ratio of 1:9 and 2:8, and the mixing rato of 3:7 or more could not separated the metal and slag from the reactant after aluminothermy reaction.

TiH2/camphene 슬러리의 동결건조 및 열처리에 의한 Ti 계 다공체의 제조 (Fabrication of Porous Ti by Freeze-Drying and Heat Treatment of TiH2/Camphene Slurries)

  • 서한길;김영도;석명진;오승탁
    • 한국재료학회지
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    • 제23권6호
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    • pp.339-343
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    • 2013
  • Porous Ti-systems with unidirectionally aligned channels were synthesized by freeze-drying and a heat treatment process. $TiH_2$ powder and camphene were used as the source materials of Ti and sublimable vehicles, respectively. Camphene slurries with $TiH_2$ content of 10 and 15 vol% were prepared by milling at $50^{\circ}C$ with a small amount of oligomeric polyester dispersant. Freezing of the slurry was done in a Teflon cylinder attached to a copper bottom plate cooled at $-25^{\circ}C$ while unidirectionally controlling the growth direction of the camphene. Pores were generated subsequently by sublimation of the camphene during drying in air for 48 h. The green body was heat-treated at $1100^{\circ}C$ for 1 h in a nitrogen and air atmosphere. XRD analysis revealed that the samples composed of TiN and $TiO_2$ phase were dependent on the heat-treatment atmosphere. The sintered samples showed large pores of about 120 mm which were aligned parallel to the camphene growth direction. The internal wall of the large pores had relatively small pores with a dendritic structure due to the growth of camphene dendrite depending on the degree of nucleation and powder rearrangement in the slurry. These results suggest that a porous body with an appropriate microstructure can be successfully fabricated by freeze-drying and a controlled sintering process of a camphene/$TiH_2$ slurry.

CMP 방법으로 제조한 BSCCO 2212 튜브의 임계전류특성에 미치는 열처리 온도의 영향 (Effects of Heat-treatment Temperature on the Critical Current of BSCCO 2212 Tube Prepared by CMP Method)

  • 최정숙;오성룡;전병혁;김형섭;김혜림;현옥배;김찬중
    • Progress in Superconductivity
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    • 제8권1호
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    • pp.98-103
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    • 2006
  • [$Bi_2Sr_2Ca_1Cu_2O_x$](BSCCO 2212) tubes were fabricated by centrifugal melting process(CMP). BSCCO 2212 powder was melted in a Pt crucible and solidified in a rotating steel mold. The BSCCO 2212 tube samples separated from steel mold were heat-treated at $800^{\circ}C\;and\;810^{\circ}C$ in oxygen flow. The critical current($I_c$) of the samples was measured by transport measurement at 77K, and the microstructure was investigated by scanning electron microscope. The $J_c$ at 77K of the tubes heated treated at $800^{\circ}C\;and\;810^{\circ}C$ were 197 and 240 $A/cm^2$, respectively. It was observed that the plate like grains in BSCCO 2212 tube was more developed in the sample heat treated at $810^{\circ}C\;and\;800^{\circ}C$ heated tube. It is found that the critical current($I_c$) of the BSCCO 2212 sample was dependent on the heating schedule regarding the growth of the BSCCO 2212 grains.

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